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Puck Custom Enterprises

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Puck Custom Enterprises – PowerPoint PPT presentation

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Title: Puck Custom Enterprises


1
Puck Custom Enterprises
  • Since 1979
  • Manning, Iowa

2
Employees
  • Ben Puck
  • Kathy Puck
  • Jeremy Puck
  • Jim Hermansen
  • Denny Erb
  • Kent Volstedt
  • Jake Doyel
  • Mark Wede
  • Lyle Sporrer
  • Dennis Hansen
  • Adam Hansen
  • Marc Arp
  • Lyle Christensen

3
Employees of PCE
  • Age range 23-58
  • Live within 20 miles Manning
  • Small town lifestyle
  • Very dedicated
  • Care about land, soil, and water
  • We live with all the same concerns as everyone
    else in the same Environment!

4
Employment
  • Employees are employed year round
  • High Quality People
  • Multi skilled
  • Fall and spring
  • Businesses main income seasons are when we are
    applying liquid manure
  • Summer and winter
  • Businesses main expenses seasons
  • Growth
  • Technology

5
Overview
  • 1979 Present
  • 1500 gallon vacuum truck (1979)
  • 6 2250 gallon vacuum trucks (1994)
  • 4 4800 gallon Houle wagons (1996)
  • 2505 Terragator variable rate (1998)
  • 1 Drag hose system 1 ½ miles hose (1998)
  • 3104 Terragator variable rate (2002)
  • 3 Drag hose systems 6 ½ miles hose (2005)
  • Covering about a 60 mile radius of Manning

6
Business Cycle
7
Home Place
8
How a Drag system operates
  • Lead Pump
  • Low pressure feeder pump
  • High pressure pump
  • Flow meter
  • Pressure Gauge
  • Hose is laid to field
  • Booster pump after high risk areas
  • Pressure Gauge
  • Applicator tractor
  • Flow meter
  • GPS (mapping / tracking)

9
Site Pump
  • Site handling
  • Deep Pit
  • Lagoon
  • Slurry Store
  • Agitate nutrient to be transported
  • Low pressure feed pump
  • High pressure pump to field

10
Transportation
  • Options
  • Hauling on wagons
  • Hauling on semi tankers
  • Continuous flow through hose
  • De-watering?
  • Distance is always an issue, cost, and risk

11
Booster Pump
  • Placed after high risk obstacles
  • Keep line pressure low in these spots
  • Shut off flow if needed
  • Increase gallons going to field

12
Application
  • Land application of nutrient
  • Injection (Residue requirements)
  • Vertical tillage
  • Horizontal tillage
  • Disk coulters
  • Broadcast
  • Surface application
  • Rapid absorption
  • Grassland (Press coulter)
  • Aerway

13
Spill or Release Protocol
  • Gallons from site flow meter and applicator flow
    meter have to match
  • Everyone has FM radio communication at all times
  • With multiple pumps Lead pump must shut down
    first, then next closest to site, and so on so
    that a pressure spike doesnt create another
    problem
  • After shut down Problem is identified
  • Everyone works together to solve the problem to
    the best of their ability High Quality
    Employees
  • Assess situation and inform regulators if
    required
  • After problem is fixed, Start up again
  • With the right equipment and protocol many to all
    problems can be reduced or avoided

14
Diversification of PCE
  • Liquid manure application
  • Custom hay baling
  • EnviroWaste LLC (De-watering)
  • Creating equipment
  • Innovative ideas / directions

15
Equipment Innovations
16
EnviroWaste LLC
  • De-Watering
  • Solid Separation
  • Transportation
  • Cost
  • Chemical separation
  • Water conditioner
  • Polymer
  • Costs
  • Not quite cost effective for Agriculture yet

17
Benefits of PCE
  • Unique market
  • Value added business
  • Repetitive nature
  • Not everyone wants to do it
  • Agriculture lifestyle
  • Seasonal work schedule

18
Challenges
  • Finding and retaining high quality personnel to
    build the business around
  • False accusations against our business and
    businesses we work for
  • Regulations vary by department and personal
    perception
  • Rules and Regulations are not black and white
  • Long work hours

19
Regulation Challenges
  • Producer
  • Wants manure applied to meet MMP
  • Farmer
  • Wants manure applied to maximize yields
  • Regulator
  • Wants manure applied to their regulations
  • Economic Value
  • Wants the manure to provide most nutrient for
    least cost and most benefit
  • These are rarely in everyone's best interest!

20
Future Goals
  • Not Just Apply Liquid Manure
  • Educate and Teach others how to handle, haul, and
    apply liquid manure (regulators and applicators)
  • Techniques
  • Protocols
  • Build and Market equipment to fit needs of
    industry
  • Build a Tier program for applicators with
    regulators help
  • Find new ways to handle and apply nutrients to
    increase farmers profitability

21
Next Steps
  • Build a uniformed Tier program
  • Level of expertise
  • Reward applicators that do go out of their way to
    take extra safety measures
  • Maximize nutrient
  • Work with Regulators, Farmers, and Equipment
    manufactures to better understand placement and
    utilization of animal nutrients
  • Public perception
  • Dealing with habitual complainers
  • Regulators response to these habitual complainers

22
  • Ben Puck
  • 1130 100th St.
  • Manning, IA 51455
  • 712-653-3045
  • 712-790-2383 cell
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