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No 15, 2001 111401 2:20 p'm'

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Process high-level waste to glass. Process low-activity ... Chuck McKnight. Plant Design & Piping. Jeff Weetch. Melter. Will Eaton. QA Manager. George Shell ... – PowerPoint PPT presentation

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Title: No 15, 2001 111401 2:20 p'm'


1
River Protection Project
  • WASTE TREATMENTPLANTSmall Business Vendor
    Symposium
  • November 15, 2001

U.S. Department of Energy
Bechtel National, Inc.
Group International, Inc.
2
Build and Operate the Waste Treatment Plant
Tank Waste Management
Storage/Disposal
Vitrification
  • Operate and maintain tank farms
  • Retrieve waste
  • Deliver waste feed
  • Pretreat waste
  • Process high-level waste to glass
  • Process low-activity waste to glass
  • Dispose of immobilized low-activity waste
  • Store immobilized high-level waste

Bechtel National, Inc.
CH2M Hill Hanford Group
CH2M Hill Hanford Group
DOE Plans, integrates, and manages
3
Teaming Relationships
Bechtel is the prime contractor, ensuring
single-point accountability for performance.
Scope
  • Washington Group
  • Nuclear Research Technology
  • Process Development
  • Commissioning/Operations
  • Bechtel
  • Project Management
  • Design
  • Procurement
  • Construction
  • Environmental Safety Health
  • Quality Assurance

4
Waste Treatment Process
Pretreatment Plant
At a Hanford Site pretreatment plant, liquid
waste is separated into two streams high-level
and low-activity radioactive waste.
PRETREATMENT
Underground waste tank
Waste is prepared for the vitrification process
by mixing it with silica and other glass-forming
material to form a slurry mixture.
VITRIFICATION/PROCESSING
Low-activity radioactive waste
High-level radioactive waste
The mixtures are fed into high-temperature
melters where they are heated with electrical
current for several days to form a molten glass.
High-temperature melters
5
Waste Treatment Process
STORAGE/DISPOSAL
The containers are then welded shut and the
exterior is decontaminated.
The molten material is then poured into large
stainless steel containers and returned to a
solid state by cooling for several days.
The low-activity radioactive waste containers are
stored in a cement-lined trench on site. The
high-level radioactive waste containers are
stored until shipped to a federal facility for
permanent disposal.
6
WTP Contract Key Features
  • Incentivized 4 Billion Contract
  • 10-year project 10 year work plan, no yearly
    work plans
  • Capital funded turn-key project
  • Fee incentives for schedule, cost, safety, and
    plant performance
  • Incentives paid when proven plant turned over to
    DOE
  • DOE is the owner -- Bechtel National is the
    design authority
  • Commercial Practices
  • Close-coupled design/build
  • NQA - 1
  • Best value procurements using Bechtels approved
    procurement processes

7
Our Mission Glass in 2007
  • Minimize total installed cost
  • Evolve design to reduce capital costs
  • Use process improvement (Six Sigma) process to
    reduce capital costs
  • Maximize return on investment
  • Apply RT to deliver best available technology at
    lowest risk
  • Optimize life-cycle operations

8
The Magnitude of the Business Opportunity
  • Largest Capital Project in the Federal Sector
  • 300 Million in Systems Components
  • 350 Million in Construction Materials
  • 160 miles of piping
  • 1,135 miles of wire and cable
  • 33,300 tons of structural steel
  • 250,000 cubic yards of concrete
  • 8,000 pieces of Plant Equipment

9
Outsourcing / Subcontracting
3.965 Billion
2.379 Billion
Estimated Contract Value
Available for Subcontracting through competitive
procurements
60
46
Goal 46 of subcontracted dollars for small
business(1.1 Billion)
  • Small Disadvantaged Business (SDB)
  • 8(a) Awards
  • HUBZone Small Business (WA/OR/ID)
  • Woman-Owned Small Business
  • Native American - Owned Business

Including
10
Socioeconomic Statistics
Subcontracting Plan Goal
Actual -- 12/2000 thru 9/2001
Large 35.1 18.7M
Small 46
Large 54
Small 64.9 34.6M
11
8(a) 2.8
Small HubZone 0.1
Native American 1.1
Women-Owned 3
Small Disadvantaged 14.3
Large 35.1
Total Small 64.9
12
Current Competitive Opportunities Socioeconomic
Statistics
LOCAL DOLLARS TO DATE
ACTUAL DOLLARS TO DATE
SPEND PLAN GOAL
WA/OR Remainder 8.5m
Local Dollars 40m
WA/OR Dollars 48.5m
WA/OR 25
Total 75
Local Counties Adams, Benton, Grant,
Franklin, Klickitat, Walla Walla, Yakima
92.4 million
13
Procurement Process
Procurement Process
2001
2002
2003
2004
2005
2006
2007
Prel. Design
Procurement
Detailed Design
Construction
Commissioning
Procurement detail
Sub Contract
Equipment and Material
Technical Service
Technical Services
14
Team
Deputy Property and Procurement Manager Mike
Jewell
Sub-Contracts Manager Paul Pinchuck
Contracts Manager Tony Veirup
MFAT Operations Manager James Hart
QA Manager George Shell
Electrical Debbie Cook
Fire Protection Fire Detection Chuck McKnight
Mechanical HVAC Dennis Pearson
Instrument Controls Ho, Tai Rong
Plant Design Piping Jeff Weetch
Mechanical Handling Dennis Wolfer
CSAMark BracciaCheryl Hatcher
Melter Will Eaton
Mechanical Systems Dennis Wolfer
Field Procurement Mel Hill
Electronic Assistance Devon Farnstrom
Mechanical Systems Dennis Wolfer
Office Products Denise Busch
IC Valerie Williams
Plant DesignJo Landreth
15
Subcontracting OpportunitiesDennis Wolfer --
Mechanical
Pressure Vessels Stainless Steel (5-14
ft. diameter)
Pressure Vessels Carbon Steel
Pressure Vessels Stainless Steel (lt5 ft.
diameter)
Shield Windows and Shield Doors
Racks/Cabinets (Utilities)
16
WWW.EBECHTEL.COM
E-business facilitates small business
participation
17
WWW.WASTE2GLASS.COM
18
Critical Factors for Procurement Success
Quality Goods Services
On-Time Delivery
Safety
Compliance
Open Communication
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