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FFS provides the Healy EVR Phase II VacuumAssist solution

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Based on the August 1999 CARB ORVR certified Healy Solution. ... coaxial hose utilize an internal venturi design to attempt liquid clearing, ... – PowerPoint PPT presentation

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Title: FFS provides the Healy EVR Phase II VacuumAssist solution


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FFS provides the Healy EVR Phase II Vacuum-Assist
solution
  • Based on the August 1999 CARB ORVR certified
    Healy Solution.
  • CARB EVR certified since April 2005 without
    In-Station Diagnostics.
  • CARB EVR certified since August 2005 with
    In-Station Diagnostics.

900 EVR Nozzle
VP1000 Vacuum Pump
Clean Air Separator
3
Veeder-Root VST EVR Phase II Carbon Canister
solution
  • Based on November 2007 CARB EVR certified VST
    Balance solution
  • CARB EVR certified Carbon Canister October 2008
    with and without ISD

Carbon Canister with Solenoid Valve and
Temperature Probe
VST EVR Hanging Hardware
Vapor Pressure Sensor
TLS-350 Console w/PMC Software Smart Sensor
Module
4
  • Healy Vacuum-Assist Hoses
  • Healy Vacuum-Assist nozzle connects with an
    inverted coaxial hose design that reduces the
    hose diameter, allowing user to more easily
    maneuver
  • Balance Hoses
  • VST EVR Balance nozzle connects to VST EVR
    coaxial balance hose that is a larger, bulkier
    design for users to manipulate

5
  • Healy Vacuum-Assist Hoses
  • Healy Vacuum-Assist inverted coaxial hose design
    provides up to 25 higher flow rates
  • Product passes through large outer passage and
    vapor through inner passage
  • Balance Hoses
  • VST EVR Balance coaxial hose flow rates are
    restricted to inner flow passage capacity,
    providing decreased flow rates as compared to
    Healy Vacuum-Assist design

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If you currently use a balance-type vapor
recovery system, a Healy Phase II EVR System from
Franklin Fueling Systems will increase your
regular unleaded flow rates up to 25. Faster
flow rates means more vehicles can move through
your station, translating to more sales capacity
for your site.
  • 25 increase in flow rates
  • During peak business hours at an eight position
    site, on average 75 (or six) of your regular
    grade fueling positions are pumping. With a Healy
    system, each position typically delivers 9 gpm
    for a total of 54 gpm. Thats up to 10.8 gpm
    (25) more than a balance-type system.
  • The simple math
  • For each peak business hour your station could
    sell up to 648 additional gallons of fuel
  • 10.8 gpm x 60 minutes 648 gallons
  • Just two hours of peak business per day
    translates to potentially 1,296 gallons of
    additional fuel sales
  • 2 hours x 648 gallons 1,296 gallons
  • At 0.12 per gallon profit for just these two
    hours, your Healy system could generate 155 in
    additional profit per day, 4,665 per month or
    55,900 per year.

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  • Healy Vacuum-Assist Hoses
  • EVR Certified up to 20 lengths
  • Freedom to fuel vehicles on either side from the
    same parking position
  • Swivel breakaway for added far-side fueling
    freedom
  • Balance Hoses
  • EVR Certified up to 15 length, with in-line
    breakaway only

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  • Healy Vacuum-Assist Hoses
  • Healy breakaways are certified for multiple
    reconnects, reconnect procedure can be performed
    by station operator (spare shear screws come with
    breakaway, 5.50 List each to purchase).
  • Balance Hoses
  • VST EVR breakaway certified as single use only.
  • Must be replaced and validated after drive off
    event (replacement breakaway list at 200.00
    each).

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User-friendliness and ease of maintenance should
be a top priority when choosing your new Phase II
EVR System. Go with the low cost, high
performance leader the vacuum-assist Healy Phase
II EVR System.
  • Healy Benefits
  • User-friendly Larger, bulkier balance hoses can
    be difficult for your customers to use. The Healy
    vacuum-assist Phase II EVR System has a reduced
    diameter inverted hose, which allows the user to
    easily maneuver during fueling.
  • Maintenance The Healy vacuum-assist system will
    automatically remove liquid from the vapor path
    with the vacuum source. Balance systems rely on
    proper positioning and verification testing of
    the liquid removal device, which could mean
    higher maintenance costs.
  • Breakaways Healy breakaways are certified for
    multiple reconnects and can be reconnected easily
    by the station operator. Balance hose breakaways
    are only certified for single use, meaning
    complete, and costly replacement after a drive
    off event.

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  • Healy Vacuum-Assist Hoses
  • Healy Vacuum-Assist inverted coaxial hose vapor
    path is cleared of liquid by the high vacuum
    source provided by the VP1000 pump
  • 60-90 of vacuum ensures no liquid trapped in hose
  • Balance Hoses
  • VST EVR balance coaxial hose utilize an internal
    venturi design to attempt liquid clearing,
    further reducing flow rates
  • Proper positioning and verification of liquid
    removal device required

11
  • The math is simple
  • Fact VP1000 is a 1/8 Horsepower motor
  • Fact Standard consumption is 0.746 kW per Hp
  • Fact Electric costs average 0.11 per kW Hour
  • 0.125 Hp x 0.746 kW x 0.11 per kW Hr
  • 0.01 per hour of operation
  • If a stations throughput is 250,000 gallons per
    month and the average sale is 10 gallons
  • 250,00 gallons per month / 10 gallon sale
  • 25,000 sales per month
  • If the average 10 gallon sale is dispensed on
    average at 9 gallons per minute
  • 10 gallons / 9 gpm / 60 minutes per hour
  • 0.02 hours per sale
  • So with 25,000 sales x 0.02 hours per sale x
    0.01 per hour of operation
  • 5.00 per 250,000 gallons of throughput

The Healy Phase II EVR System includes the VP1000
vacuum-assist pump for efficient vapor collection
and hose clearing capabilities.
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  • Healy Clean Air Separator
  • CAS is a proven technology, in service since 2005
    CARB approval
  • Established installation contractor and service
    base in California (free product training
    provided locally)
  • Veeder-Root Carbon Canister
  • Canister approved October 2008, only under
    evaluation since July 2007
  • Solution requires VST Level A and Veeder-Root
    Installer Level 1, Technician Level 2/3 or 4, and
    ISD-PMC with CCVP certified technicians

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  • In Veeder-Root literature, the Carbon Canister is
    referred to as a vapor polisher and vapor
    filter for tank ullage pressure management, same
    function as the VST ECS Membrane Processor and
    Healy CAS.
  • The Carbon Canister is UL listed under the
    category of Flammable Liquid Vapor Recovery
    System Accessories, same as the VST ECS Membrane
    Processor and the Healy CAS.
  • The Carbon Canister IOM calls for installation to
    all applicable codes including NFPA 30, 30A, and
    70, same as the VST ECS Membrane Processor and
    the Healy CAS.

Will the Carbon Canister be subject to the same
fire protection setback requirements as the other
back end processors? Will the Carbon Canister be
required to be enclosed in some sites?
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  • Healy Clean Air Separator
  • CAS installs easily into new or existing sites
    with manifolded or single vent riser line
  • Horizontal version allows service to be performed
    safely at ground level
  • Veeder-Root Carbon Canister
  • Requires rework of vent riser connections and
    additional support structure for added weight of
    carbon canister
  • Requires ladder or lift to install and perform
    service

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  • In Veeder-Root literature, the Carbon Canister is
    stated as being easy to install, attaching
    directly to existing vent riser at any station,
    requiring only a single 3/8 tap into the vapor
    riser pipe and no concrete pad.
  • The Carbon Canister IOM calls for the existing
    vent riser pipe to be cut and threaded to minimum
    height, with a straight coupling or union at the
    base and reducing tee at the top, and attached to
    a support structure or wall to create the proper
    clearances of the outlet at 12 feet minimum above
    grade.

What calculations will need to be provided for
each installation to approve the support
structure to local seismic, soil, and wind
integrity requirements? If the existing structure
needs to be modified or concrete footings added,
what additional inspections and permits will be
required?
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  • Healy Clean Air Separator
  • CAS is a simple device that does not require any
    electrical service
  • Veeder-Root Carbon Canister
  • Requires electrical contractor to install sensor
    communication wiring from TLS console to under
    dispenser pressure transducer and to trench in
    carbon canister controls

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  • In Veeder-Root literature, the Carbon Canister is
    noted as being continuously monitored through an
    electric control module that is interfaced to a
    TLS-350 via intrinsically safe electrical
    connection (wired or wireless).
  • The Carbon Canister IOM calls for the customer to
    provide a two conductor shielded cable from the
    TLS console to the Vapor Pressure Sensor and to
    the top of the Carbon Canister within IS
    conduits, which includes customer supplied
    junction box at the top of the vent riser
    structure and junction box with seal off at the
    bottom of the vent riser structure for the Carbon
    Canister (no wireless option available at this
    time).

Will trenching be required for both wiring runs?
Assuming trenching is only required for the
carbon canister run, what inspections or permits
will be required after trenching into nearby IS
conduit areas or all the way back into the TLS
console?
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  • Healy Clean Air Separator
  • No fault protection required, proven track record
  • No interface to FMS console required for
    installation of EVR Phase II solution without ISD
  • Veeder-Root Carbon Canister
  • Carbon Canister communicates with TLS-350
    consoles ONLY and relies on pressure transducer
    feedback
  • Communication breakdown or fault leads to total
    site shutdown

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  • The Carbon Canister Installation Kit is available
    for installation onto 2 or 3 vent riser pipes
    and includes the carbon canister, inlet piping
    kit, and mounting bracket kit.
  • The Carbon Canister EVR Phase II upgrade also
    requires a TLS-350 Console upgraded with Pressure
    Management Control (PMC) software upgrade kit
    with NVMEM board, ECPU2 board, and version 329
    software (or higher).
  • Additionally, the EVR Phase II upgrade will
    require a Vapor Pressure Sensor Kit, a Smart
    Sensor Module and RS232/RS485 Interface Module in
    the TLS console.

Is there a TLS-350 existing at the site to
upgrade or will the existing ATG need to be
removed? Will the existing TLS-350 accommodate
the EVR Phase II upgrade? What inspections or
permits will be required to upgrade and recertify
the existing TLS-350 console?
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  • Healy Clean Air Separator
  • CAS maintenance free bladder passively manages
    UST ullage pressure with zero emissions
  • No expensive spare parts to service or replace
  • Veeder-Root Carbon Canister
  • Canister relies on interaction of active carbon
    bed, pressure transducer and electro-mech valve
    to limit emissions
  • No hydrocarbon sensor to ensure zero emissions

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  • The Carbon Canister Executive Order requires two
    operability tests at startup and annually
    thereafter to verify operation.
  • The Carbon Canister Operability Test Procedure
    verifies the pressure integrity of the vessel
    with nitrogen, plus verification of the thermal
    probe and pressure sensor readings.
  • The Carbon Canister hydrocarbon Emissions
    Verification Test Procedure verifies the
    emissions are within a specification with a flow
    of iso-butane compressed gas to the inlet and a
    portable non-dispersive infrared analyzer at the
    outlet.

Considering the positioning of the Carbon
Canister, will permanent OSHA certified structure
be required? If not, what safety provisions will
be required for installation, testing, and
inspection at these heights? Do these provisions
change with vent riser pipes that penetrate the
canopy or attach to the building?
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  • Healy Phase II EVR System
  • Field proven, low maintenance equipment
  • Lower operating costs with breakaway certified
    for multiple reconnections
  • Higher profits with flow rates up to 25 faster
  • User friendly hanging hardware
  • No breaking of concrete to install
  • No sensors or controls required
  • Solid base of certified installers, technicians,
    and distributors that are familiar with Healy
    products

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  • Save on These Key Factors
  • Equipment The Healy Phase II EVR System can save
    you on average up to 1,800 in equipment costs
    compared to an EVR balance system. Healy can save
    you up to an additional 4,000 annually in hose
    repair costs compared to an EVR balance system
    (based on two monthly drive off occurrences per
    site).
  • Risk Mitigation The Healy Phase II EVR System
    with INCON ISD will only shut down the affected
    dispenser, keeping the rest of your site up and
    selling gasoline. EVR balance systems can shut
    down your entire site when an ISD alarm occurs,
    potentially costing you hundreds of dollars in
    profit each day.
  • Maintenance Startup and annual testing for EVR
    balance systems can be on average 1,500 to
    2,000 more per year than the Healy Phase II EVR
    System thats 15,000 to 20,000 more over the
    estimated 10-year life of the system.
  • Based on actual distributor and testing
    company estimates.

Dont be fooled into thinking that upgrading to
an EVR balance system is as simple as changing
out the hardware. There can be significant costs
associated with an EVR balance system that you
can avoid by upgrading with a complete Healy
Phase II EVR System with INCON ISD.
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  • Healy Vacuum-Assist Solution
  • FFS/Healy EVR system certified with ISD from
    Veeder-Root or FFS/INCON
  • INCON ISD with TS-DTU Wiredless option for lower
    cost, no-risk installation
  • FFS Manufactures Healy and INCON equipment,
    meaning a single phone call for expert product
    support
  • Balance Canister Solution
  • VST balance hanging hardware only certified with
    Veeder-Root ISD
  • Veeder-Root Carbon Canister NOT approved with
    wireless technology, installation will require
    trenching
  • Separate channels and terms for VST and
    Veeder-Root equipment

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  • TS-DTU Data Transfer Unit
  • The TS-DTU can save you thousands of dollars in
    installation costs and downtime by avoiding wired
    communication
  • Multi-industry proven Power Line Communications
    technology
  • Simple installation helps avoid forecourt shut
    down and keeps business up and running
  • The unmatched option for rapid compliance

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  • No Conduit? No Problem with Wiredless
  • The Wiredless option allows the VPS and VFM to
    transmit data over existing dispenser power wires
    using the TS-DTU, eliminating the need for
    dedicated communication wires of conduit
  • Benefits To You
  • No extended downtime due to breaking concrete
  • No chance of delays or added expense due to
    crushed or blocked existing conduit
  • No noise or mess driving away inside sales
  • Save thousands in costs and avoid forecourt
    closure

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INCON TS-EMS and TS-5 Series Consoles
  • TS-EMS for quick compliance
  • Connects to any existing ATG
  • No cold start recertification required
  • Touch screen for easy user interface
  • Built-in serial and Ethernet connectivity
  • Web interface for remote access
  • Remote alarm notification
  • Dispenser based alarm disabling
  • Instant ISD transaction feedback

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The ISD solution you choose for your Phase II
upgrade now will impact your business for years.
There is one choice that can both save you money
and reduce your downtime. Thats why INCON ISD
from Franklin Fueling Systems is the smart choice.
  • With INCON ISD You Can
  • Reduce site downtime For fueling point alarms,
    INCON ISD only shuts down the affected dispenser.
    Competitive ISD system will shut down gasoline
    dispensing of the entire station.
  • Save money and avoid trenching Trenching can
    cost up to 25,000 and shut your station down for
    days. INCON ISD can be installed with existing
    wire.
  • Keep your current tank gauge INCON ISD uses
    current tank gauge components with no need to
    upgrade your current gauge.
  • Avoid recertification INCON ISD works with your
    existing tank gauge allowing you to avoid up to a
    1,000 recertification fee for a new gauge.

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