U'S'COEXCELL, INC'

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U.S.COEXCELL, INC.
 
HIGH-PURITY LARGE PART BLOWMOLDING
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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U.S.COEXCELL 55-GALLON SIZE PLASTIC DRUMS
 
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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CORPORATE OVERVIEW
 

• STARTED BUSINESS 1993
• LOCATION MAUMEE, OHIO

Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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U.S.COEXCELL FACILITY IN MAUMEE, OHIO
 
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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CORPORATE OVERVIEW
 

• STARTED BUSINESS 1993
• LOCATED MAUMEE, OH
• EMPLOYMENT 40 TEAM MEMBERS

Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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CORPORATE OVERVIEW
 

• STARTED BUSINESS 1993
• LOCATED MAUMEE, OH
• EMPLOYMENT 40 TEAM MEMBERS
• EQUIPMENT 3 LARGE PART BLOW MOLD MACHINES,
  
• MULTILAYER
  CAPABILITY.

Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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CROSS SECTION OF USC IC55 HDPE DRUM
 
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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CORPORATE OVERVIEW
 

• STARTED BUSINESS 1993
• LOCATED MAUMEE, OH
• EMPLOYMENT 40 TEAM MEMBERS
• EQUIPMENT 3 LARGE PART BLOW MOLD MACHINES,
  
• MULTILAYER
  CAPABILITY.
• PRIMARY BUSINESS MANUFACTURE AND SALE OF
• 
  55-GALLON HDPE DRUMS

Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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CORPORATE OVERVIEW
 

• STARTED BUSINESS 1993
• LOCATED MAUMEE, OH
• EMPLOYMENT 40 TEAM MEMBERS
• EQUIPMENT 3 LARGE PART BLOW MOLD MACHINES,
  
• MULTILAYER
  CAPABILITY.
• PRIMARY BUSINESS MANUFACTURE AND SALE OF
• 
  55-GALLON HDPE DRUMS
• MARKET FOCUS SEMICONDUCTOR AND ELECTRONIC
• CHEMICAL
  INDUSTRY

Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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WHATS THE DIFFERENCE BETWEEN A NORMAL CONTAINER
AND A HIGH-PURITY CONTAINER?
 

• LOW COUNT OF FOREIGN PARTICULATES
• REDUCED SIZE OF FOREIGN PARTICULATES
• LOW EXRACTABLE PROPERTY OF SIDEWALL
• STABLE LINER WALL FOR MINIMAL SHEDDING

Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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THE PURITY OF CHEMICALS DIRECTLY CORRELATES TO
THE PURITY AND PERFORMANCE OF THE DRUMS THESE
CHEMICALS ARE CONTAINED IN AND EXTRACTED
FROM.THIS IS PARTICULARLY CRITICAL TO THE MICRO
ELECTRONIC CHEMICAL, SEMI-CONDUCTOR, BIOMEDICAL
AND PHARMECEUTICAL INDUSTRIES.
 BUSINESS PREMISE
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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THINK INSIDE THE DRUM
 BUSINESS PHILOSOPHY
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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MARKET APPLICATION FOR HIGH-PURITY HDPE
CONTAINERS
 
MICRO ELECTRONIC CHEMICALS AND SEMICONDUCTORS
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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SEMICONDUCTOR WAFER MAGNIFICATION
 

Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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PARTICLE COUNT MEASUREMENTS
 
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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METALLIC EXTRACTABLE REQUIREMENTS
 
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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ACRONYM FOR INTEGRATED CLEAN AIR SYSTEMAN
EXCLUSIVE PROCESS INTRODUCED AND TRADEMARKED BY
U.S.COEXCELL
 

Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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U.S.COEXCELLSMETHODOLOGY FOR HIGH-PURITY
 
TEN CLEAN COMMANDMENTS
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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U.S.COEXCELLSTEN CLEAN COMMANDMENTS
 

• COMMITMENT THAT QUALITY IS MORE IMPORTANT THAN
  QUANTITY.

Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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U.S.COEXCELLSTEN CLEAN COMMANDMENTS
 
2. THE IMPORTANCE OF A CLEAN CONTAINER MUST BE
UNDERSTOOD BY EVERYONE IN THE ORGANIZATION.
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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U.S.COEXCELLSTEN CLEAN COMMANDMENTS
 
3. SPECIALLY DESIGNED AIR-FILTRATION SYSTEM AND
MATERIALS OF CONSTRUCTION.
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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AIR FILTRATION AND CONDITIONING UNITS

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U.S.COEXCELLSTEN CLEAN COMMANDMENTS
 
4. SPECIALLY FORMULATED RESIN WITH SUPERIOR
PERFORMANCE PROPERTIES .
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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CROSS SECTION OF CONTAINER SIDEWALL
 
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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U.S.COEXCELLSTEN CLEAN COMMANDMENTS
 
5. 100 VIRGIN RESIN ONLY! NO REGRIND !
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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55-GALLON HDPE DRUM PRIOR TO MACHINE EXIT
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U.S.COEXCELLSTEN CLEAN COMMANDMENTS
 

• POST-FORMING CLASS 1000 CLEAN ROOM STATION .

Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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CLASS 1000 CLEAN ROOM ENVIRONMENT

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U.S.COEXCELLSTEN CLEAN COMMANDMENTS
 
7. CLEAN ROOM GARMENT PROTOCOL.
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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CLEAN ROOM PROTOCOL IN POST FORMING STATION

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U.S.COEXCELLSTEN CLEAN COMMANDMENTS
 
8. SPECIAL HANDLING OF CONTAINERS AND FITTINGS.
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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CLASS 1000 CLEAN ROOM FOR HANDLING / ASSEMBLING
COMPONENTS
 
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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STORAGE AND HANDLING OF COMPONENTS
 
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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U.S.COEXCELLSTEN CLEAN COMMANDMENTS
 
9. STRICT ADHERENCE TO ESTABLISHED PROCESSING
PARAMETERS AS WELL AS THE EQUIPMENT MAINTENANCE
SCHEDULE.
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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ULTRASONIC WALL THICKNESS MEASUREMENT

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CALIPER MEASUREMENT OF DIAMETER AND CONCENTRITY

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PHYSICAL TEST - FREEZE-DROP

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PHYSICAL TEST - INTERNAL PRESSURE

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RECORD ANALYZE QC MEASUREMENT DATA
AS PART OF THE SPC SYSTEM

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U.S.COEXCELLSTEN CLEAN COMMANDMENTS
 
10. IN-LINE PARTICLE COUNT
MONITORIZATION.
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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U.S.COEXCELLSTEN CLEAN COMMANDMENTS
 
IN-LINE PARTICLE COUNT MONITORIZATION
PRE-BLOW
BLOW MOLD PRESS
HANDLING STATIONS
FINAL PRODUCT
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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LIQUID PARTICLE COUNT MEASUREMENT

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WATER FILTRATION EQUIPMENT STATIONED OUTSIDE
CLASS 100 CLEAN ROOM
 
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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INNOVATIONS IN HIGH-PURITY BLOWMOLDING
 

• FIRST TO INTRODUCE MULTILAYER OR COEXTRUSION
  PROCESS TO LARGE PART BLOW MOLDING OF PLASTIC
  DRUMS
• FIRST TO INCORPORATE AIR FILTRATION TECHNOLOGY
  IN THE MANUFACTURING PROCESS
• FIRST TO ESTABLISH RESIN SPECIFICATIONS FOR A
  CLEAN CONTAINER PRODUCTION
• FIRST TO OFFER A UNITED NATIONS-CERTIFIED DRUM
  WITH EXTRACTION TUBE
• FIRST TO INSTALL PARTICLE MONITORING IN THE
  MANUFACTURING PROCESS
• FIRST TO PROVIDE PARTICLE COUNT CERTIFICATION
  FOR DRUM SHIPMENTS TO CUSTOMERS

Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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• PARTICLE COUNT REDUCTION OF 29 FOR
  0.2µ and 0.3µ PER CUBIC CENTIMETER

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KEYS TO MEET THE STRINGENT HIGH-PURITY
REQUIREMENTS IN THE FUTURE
 

• CONTINUAL PROCESS IMPROVEMENT
• EMPLOYEE TRAINING AND AWARENESS
• INCREASED MEASUREMENT OF PROCESS
• REFINEMENT OF FILTRATION CAPABILITY AND
• TECHNIQUES
• NEXT GENERATION HDPE
• IMPROVED PERFORMANCE OF ADDITIVE PACKAGE
  (ANTI-OXIDANTS AND STABILIZERS).
• MODIFICATION IN PROCESS FOR GENERATING HDPE
  PELLETS
• STABILITY OF HDPE UNDER ELEVATED HANDLING AND
  STORAGE CONDITIONS

Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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U.S.COEXCELL, INC.
 
HIGH-PURITY LARGE PART BLOWMOLDING
QUESTIONS AND ANSWER FORUM
Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio
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U.S.COEXCELL, INC.
 
HIGH-PURITY LARGE PART BLOWMOLDING
THANK YOU FOR YOUR TIME AND ATTENTION.

Annual Blow Molding Conference
October 10-11, 2007
Toledo, Ohio