Smart Wireless Solutions

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Smart Wireless Solutions

• Botlek Studiegroep 01-02-2007
• John van Gorsel
• Product Specialist

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Agenda

• Wireless Use Cases and Technology
• Soon To Be Released Products

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Why Wireless?
How many HART devices do you have where
diagnostics simply arent accessed?
How many HART devices do you have where
diagnostics simply arent accessed?
Denied project funding because installation costs
pushed you beyond the ROI hurdle?
Denied project funding because installation costs
pushed you beyond the ROI hurdle?
How many times each month does someone walk
around with a clipboard in your plant?
How many times each month does someone walk
around with a clipboard in your plant?
Any blind spots in your facility where you dont
take measurements as often as youd like?
Any blind spots in your facility where you dont
take measurements as often as youd like?
Wouldnt it be great to integrate new
technologies with old ones, without a ton of
engineering?
Wouldnt it be great to integrate new
technologies with old ones, without a ton of
engineering?
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OK, But Where?
Remote Global
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Where? Distributed Inventory
Global / Remote
Global / Remote
Distributed Inventory
Distributed Inventory

• Measurement monitoring of geographically
  distributed assets
  with no local host
• Vendor Managed Inventory
• Chart recorder replacement
• Considerations
• No visibility to manage or react to potential
  problems
• Lack of visibility drives regular visits and over
  scheduling
• Limited site infrastructure precludes most online
  solutions

Minimize Tank Outages Decrease Logistics
Cost More Timely Information
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Where?Remote Assets
Global / Remote
Global / Remote
Remote Assets
Remote Assets

• Monitor and control unmanned and VERY remote
  assets
• Oil Gas well fields
• Pipelines
• Considerations
• Globally distributed operations
• Often located in remote and harsh environments
• Access and maintenance is costly
• Goal Provide rich plant-like information from
  your virtual plant

Improve Availability and Production of Fields
Reduce Windshield Time
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Where?Hard To Reach/Unmanned
Near Plant
Near Plant
Hard To Reach, Unmanned Sites

• Overcome physical / environment barriers to
  expensive wiring
• Roads, rivers, distance, environmental
  conservation
• Remote tanks farms, utilities, small satellite
  plants
• Considerations
• Costly to workaround barriers to expand site
  automation
• Often compensate with frequent visits
• Seamless integration into legacy plant systems

Automation of Unmanned Sites Lower Capital,
Operational Maintenance Costs Productivity
Improvements
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Where?In-Plant
In Plant
In-Plant
Stranded Diagnostics Incremental Measurements
Stranded Diagnostics Incremental Measurements

• Monitor and integrate incremental points for
  improved business performance
• Monitor assets previously out of economic or
  technical reach
• Considerations
• Information needs are dynamic
• Environmental, asset management, optimization.
• Legacy installations wont accommodate new data
• Wiring, marshalling, conduit changes are COSTLY
• Legacy systems dont integrate HART diagnostics

Labor Productivity Plant Asset
Optimization Bounded only by Imagination!
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Why Wireless Whats the Fuss?

• Wireless is NOT new technology
• lt1 adoption of wireless in theprocess
  industries
• So, whats taken so long??
• We have VERY special needs
• Security for process industry, security means
  safety
• Power reliable power is not where its needed
• Standards communication and sensor
  compatibility
• Robustness confidence to enable new best
  practices
• Environment suitability for the harshest
  environments where obstructions can change daily

1973 Cell Phone
These Problems Are Being Addressed
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Best In Class Security Solution Addresses
Customers Biggest Concern
Validated with customers and wireless experts
Information Systems
Self Organizing Network
Gateway

• Ethernet VPN, HTTPS - All other ports are
  closed
• Serial (RS485/232) Modbus

• No TCP/IP messaging
• 128 bit encryption
• User definable key rotation
• Frequency hopping spread spectrum

Wired or Wireless
Legacy Host
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Low Power Is A Key Differentiator

• Start with Robust Low Power Sensors
• Advanced sensor electronics with ultra-low power
  embedded radio for reliable communications
• Use Sparingly Power is Gold
• Unique power management capabilities to further
  minimize energy requirements
• Replenish Energy
• Energy harvesting techniques such as thermal,
  solar, and others are in trials

Average Power (mW)
Customers Should Demand the Power Life of Devices
to Be Greater than 7 Years
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Emerson Is Committed To Making Wireless Standards
A Reality
SP-100
Phase II Phase I
WIRELESS
Wireless Defined Classes
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Committed Plan to Bridge to Standards
The Smart WirelessImplementation Guarantee
Emerson will protect your wireless investment by
providing a guaranteed upgrade path to the future
industry standard.
John Berra President Emerson Process Management
Steve Sonnenberg President Rosemount Measurement
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Smart Wireless Reliability Enables Customers To
Change Work Practices
Manage
Measure
Route
Manage Data By Seamlessly Integrating into Legacy
Hosts Analyze Quality Information
Route the Data to the User
Measure Rich Data
Proven 99.9 Data Reliability
Standard Interfaces with No Special Software
Before now, wireless provided only limited data,
with reliability ranging from 40 to 80, and
required proprietary interfaces
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Whats the Cost of Information?
Control Room
Up to 90 Installation Cost Reduction
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Emerson Smart Wireless Integrated Approach to
Real Business Problems
In Plant
Near-Plant
Global
Global / Remote
Near Plant
In Plant
Distributed Inventory
Distributed Inventory

Stranded Diagnostics
Enter-prise
Hard To Reach, Unmanned Sites
Remote Assets
Incremental Measurements
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Emerson Smart Wireless Integrated Approach to
Real Business Problems
In Plant
Near-Plant
Global
Global / Remote
Near Plant
In Plant
Distributed Inventory
Distributed Inventory

Stranded Diagnostics
Enter-prise
Hard To Reach, Unmanned Sites
Remote Assets
Incremental Measurements
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Overview of 3420 FIM
Ethernet
Modbus
1
2
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IP Address
Cable, Fiber, or Wireless
3420 Capability Highlights Configuration
Save/Restore Applications (Block Linking) FF
Trending Alarming Calibration
Records Configuration Comparison Alarm
Monitor Audit Trail Snap-On Applications Asset
Portal
1
3
2
4
1
2
16
1
2
16
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Hybrid FF / Wireless Enables Greater Flexibility
Advanced Diagnostics CIF
2.4GHz Wireless 802.11 or High Power 900MHz
Ethernet OPC
Modbus
Up to 2km (2.4GHz) Up to 10km (900MHz)
3420 w/ Local Power
A
Control-in-Field Diagnostics
..
L
P
V
T
F
DI/O
8 Analog Inputs
4-20mA, RTD, T/C
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Emerson Smart Wireless Integrated Approach to
Real Business Problems
In Plant
Near-Plant
Global
Global / Remote
Near Plant
In Plant
Distributed Inventory
Distributed Inventory

Stranded Diagnostics
Enter-prise
Hard To Reach, Unmanned Sites
Remote Assets
Incremental Measurements
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Smart Remote Automation Enhanced with Wireless
Field Devices
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Emerson Smart Wireless Integrated Approach to
Real Business Problems
In Plant
Near-Plant
Global
Global / Remote
Near Plant
In Plant
Distributed Inventory
Distributed Inventory

Stranded Diagnostics
Enter-prise
Hard To Reach, Unmanned Sites
Remote Assets
Incremental Measurements
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Self Organizing Networks Just Work!No Site
Survey, gt99.9 Data Reliability, Robust
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Emerson Smart Wireless Integrated Approach to
Real Business Problems
In Plant
Near-Plant
Global
Global / Remote
Near Plant
In Plant
Distributed Inventory
Distributed Inventory

Stranded Diagnostics
Enter-prise
Hard To Reach, Unmanned Sites
Remote Assets
Incremental Measurements
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Self Organizing Networks Will Unlock Stranded
Diagnostics in Legacy Plants
FUTURE PRODUCT
Wireless upgrade modules will unlock these
diagnostics and extend ROI
20 million installed HART devices have
underutilized diagnostics because the plant
doesnt support a digital architecture
LegacyHost
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Agenda

• Wireless Use Cases and Technology
• Soon To Be Released Products

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Available to Order in March1st Shipments in June
3rd party
Host Connectivity
Via Modbus,Ethernet, OPC
FUTURE
Wireless Gateways
In-Plant Gateway 1420
OG Gateway ROC 809
3rd Party
Any HART / 3rd Party Radar Level Flow Analytical V
ibration Corrosion Discrete Input /
Switches Access to Stranded Diagnostics
Wireless Field Devices
FUTURE
648 (Temp)
3051S (P, DP, L, F)
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1420 Wireless Gateway

• Network Management
• Easy Robust Security
• Key Rotation
• VPN
• Easy Network Expansion
• Information Management
• gt99 Data Reliability
• Trending
• Host integration
• Modbus (TCP RTU)
• OPC
• HTTP
• User Alerts
• Device Management
• Simple Configuration
• Device Diagnostics

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Rosemount 3051S Wireless Pressure Transmitter

• Classic Performance Proven Reliability
• Inline P or dP sensor
• Rich HART Data Diagnostics
• Smart Power Battery
• CPS Offering
• Optional Local Display
• 4 User Configurable Alerts

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Rosemount 648 Wireless Temperature Transmitter

• Rich HART Data Diagnostics
• Supported Sensor Types
• Thermocouples, RTDs, Ohms, mV
• Temperature Sensor Diagnostics
• Open or short diagnostics
• 4 User Configurable Alerts
• Optional Local Display
• Smart Power Battery
• CPS Offering

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Emerson Smart Wireless Integrated Approach to
Real Business Problems
In Plant
Near-Plant
Global
Global / Remote
Near Plant
In Plant
Distributed Inventory
Distributed Inventory

Stranded Diagnostics
Future Product
Future Product
Enter-prise
Hard To Reach, Unmanned Sites
Available Today
Remote Assets
Incremental Measurements
Coming Early 2007
Coming Early 2007
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Thank you!

• Questions?