FNAL Factories MP9

1
FNAL Factories - MP9
Hand Soldering
Hand Soldering
Tension Testing
Cathode Storage
Anode Stoage
2
FNAL Factories - MP9
Ionized Air Cleaning
Chamber Assembly
Framed Chamber
Elect./Cables Inst.
not a FNAL operation
3
FNAL Factories - MP9 QA/QC

• Proper Tension on 200 mm wires
• Hand-installation

Problem
Discrepancy Report
RD
Tooling Development
Solution
4
Manpower Experience - FY00

• Inspection
• See MATERIALS discussion
• Process Engineering
• Responsibilities
• Edit and finalize travelers/assembly
  procedures/operating procedures for all chambers
  and all critical toolings. Handle FNAL travelers
  in the production process.
• Provide documentation for process control. Edit
  and handle Discrepancy Reports (DR).
• Check incoming/outgoing kits from the various
  FNAL factories (Lab 8, MP9).

5
Manpower Experience - FY00

• Engineering Drafting
• Responsibilities
• Chamber and Tooling Drawings Finalization/Release
• Changes as approved by the L2-L3 Managers.
• Technical Supervision of Production Aspects
• Assembly Technicians
• Responsibility
• Chamber Assembly
• Chamber Fixing
• No pressing ned to increase Technical Manpower
  for Production purposes in the first 6 months of
  FY00

6
Production Readiness Review

• Production Readiness Review - Dec 16 99
• Assess the preparation of the MP9 factory to
  start chamber production based on the present
  design
• Factory Organization
• Design and Production Flow
• Tooling Readiness
• Safety
• QA/QC Program, Procedures, Travelers and
  Training
• Manpower Management/Estimates
• Schedule
• Approval for ME234/2 Pre-production and Prototype
  Production Schedule
• 4 ME234/2 Chambers produced in Jan.-Jun. 00
• 4 Prototypes produced in the same time period.

7
Production Readiness Review

• Issues
• Electronics/Alignment System Integration on
  Chamber frames
• In progress, milestones in Place for Jun. 00
• Train and Establish Technical Pool in MP9
• In progress
• CERN Approval for all Materials
• In progress
• Roles definition for FNAL - PNPI/IHEP and FNAL -
  Fast Sites relationships
• FNAL-IHEP/PNPI in progress, starting from MOU
• FNAL - Fast Sites to be defined by L2-L3 Managers
• Test of first Chambers at FNAL
• In progress
• Configuration Control Sign-off will mark the
  beginning of ME234/2 Production at FNAL

8
Schedule
9
Summary and Conclusions

• Panel Factory in full Production. Manpower
  requirement and production speed within
  estimates
• Chamber Procurement under control and within
  cost.
• Assembly Factory ready to start after formal
  sign-off at the conclusion of the integration
  effort.