Title: ExpertoViewCast Everyone could become a foundry expert
1 Experto-ViewCast Everyone could
become a foundry expert
2Experto is a state of art software based on the
experimental data and the foundry knowledge. It
consists of four modules, namely ViewCast,
Designer, Destresser and Microstructure.
Experto-ViewCast module
simulates mould filling and solidification for
different casting processing. The Designer,
Destresser and Microstructure modules simulate
the evolution of the thermal stress, distortion
and the phase transformation during the cooling
or heat treatment processing. In addition, the
meshing and VTK visualization parts are also
integrated in the Experto software as the pre-
and post-process. Experto software is not only a
numerical simulation software, but also an
auxiliary designing toolkit for optimizing your
casting processing. The expert programs (riser,
gating) and the friendly user interface make the
casting system design become a simple and easy
job. With the help of Experto software, you can
obtain a sound casting in the first time,
therefore, greatly shorten the response time and
reduce the total costs.
Experto-Microstructure In the latest version,
Experto provides the microstructure module to
predict the microstructure evolution in the
castings due to the phase transformation during
the cooling or the heating treatment process.
Experto ViewCast
Experto Designer
Experto Destresser
Experto
Experto Micro
Framework of the Experto-ViewCast software
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Driving industry by technology
3Experto-Designer Experto-Designer module can
automatically optimize your casting designs
according to their server conditions, minimum
their weights without decreasing the strength.
simulation
experiment
Thixomoulding
Experto-Destresser
Experto-Destresser module calculates the thermal
stress strain in the castings during
solidification and cooling. With the
elasto-plastic-visco model, the distortion and
the failure tendency can be predicted precisely.
thermal cracks
thermal cracks
Failure prediction
Distortion analyzing
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Driving industry by technology
4 Experto-ViewCast With the experiences of
decades, a special casting philosophy has been
developed by Experto.
Accurate SFSM Mesh avoids the flow loss in the
calculation
Due to the accurate shrinkage model and the
experimentally measured stopflow criteria, the
exact shrinkage prediction can be made by
Experto. Various mould materials Green
sand, Dry sand, Chemical sand, Die, Insulation
Complete database of casting alloy Grey
iron , SGI, CGI, White cast iron, Ni-
Resist D2, D5, SiMo, Carbon and Alloyed steel,
CuAl10, CuSn19, AlSi7 up to AlSi12,
AZ91D, ZAMAK3, ZAMAK5 Widely applications
HWS and DISA sand casting, Gravity die casting,
Low pressure die casting, High pressure
die casting, Lost wax/ investment casting,
Lost foam and Thixomoulding
Embedded Riser Module and Gating Module guide the
user swiftly towards the optimized design of a
feeding and gating system
Riser module proposes the minimum riser dimension
Particle Tracing
X-ray
Simulation
Low pressure casting
Gating module gives the best gating system
dimension to eliminate turbulence and cold shut
Mould filling simulation and experiment
Rotation Casting
Driving industry by technology
Driving industry by technology