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SynCoal Partners LLC

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by converting your coal to. the fuel you prefer! 4th ... Melted slag out better than fuel oil 'Klinker Killer' Improved slag tapping 'Jurassic Castor Oil' ... – PowerPoint PPT presentation

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Title: SynCoal Partners LLC


1
reduces emissions while
increasing net generation, by converting your
coal to the fuel you prefer!
Ray W. Sheldon, PE President CEO June 9,
2009
2
SynCoal Overview
  • SynCoals Proven Technology Converts Your Coal To
    The Fuel You Prefer
  • Recovers heat from your plant efficiently with a
    non-fluidized tower, converting 2 x 0 coal into
    consistent bituminous fuel
  • Removes natural mineral matter that can be safely
    landfilled, reducing emissions
  • Provides continual coal market advantage
  • SynCoal Reduces Emissions
  • Improves combustion, reducing NOx and CO
    formation
  • Reduces sulfur, mercury and particulate emissions
    with precombustion removal
  • SynCoal Increases Production
  • Reduces slagging, increases boiler capacity
    availability
  • Reduces auxiliary power for mills fans
  • Increases efficiency, reducing CO2 emissions
  • Applications include coal-fired power
    generation, coal gasification, cement and steel
    production facilities

3
SynCoal Converts Low Rank Coal to Engineered
Bituminous Fuel
  • Recovers heat from the host to remove moisture
    but not VOCs from the coal with minimum energy
    use and without fluid beds or selective coal
    sizing
  • Selectively liberates mineral impurities
  • Efficiently sorts clean coal from mineral
    impurities
  • Eliminates customers dust and stability concerns
    with enclosed process
  • Provides customer with fuel and transportation
    options they can arbitrage throughout the plants
    life.

4
SynCoal History
  • SynCoal was formed in 2005 to commercialize
    SynCoal
  • SynCoal is the successor to a joint venture
    between the US Department of Energy (DOE),
    Montana Power and Northern States Power and was
    formed in 1990
  • 105 million was invested in the Joint Venture
    over 11 years
  • The Western SynCoal plant produced and sold 2
    million tons of SynCoal to a variety of
    industrial and utility users
  • After Montana Power sold Western SynCoal in 2001,
    management re-acquired the technology (2003),
    re-engineered the process, expanded the
    development team (2005), secured seed funding
    (2006), completed engineering and market studies
    (2007) and improved the IP position
  • SynCoal has developed the lowest cost upgrading
    system for producing a consistent quality,
    engineered bituminous fuel at the customers site.

5
Development
  • Corporate Experience
  • Successor to Northern States, Montana Power, DOE
    Partnership that invested 105 million
  • Commercial Experience
  • 27 years development
  • 9 years operations
  • 2 million tons sold
  • 8 previous commercial customers
  • 2 years supplemental firing
  • Advanced Engineering
  • Significant Cost Reductions
  • Additional Patents Pending

6
Example SynCoal UpgradeColstrip, Montana
7
ExperienceCenter, North Dakota
  • Processed North Dakota lignite
  • 85 moisture reduction, 48 SO2 reduction, 27
    ash reduction
  • Cyclone test burn in a 250MW unit
  • Cyclones visually showed better combustion,
    brighter hotter flame
  • Melted slag out better than fuel oil Klinker
    Killer
  • Improved slag tapping Jurassic Castor Oil
  • Total boiler gas flow reduced by 13 - reduced
    load on FD / ID Fans
  • Boiler efficiency improved from 82.2 to 86.3
  • Klinker Killer Tests verified previous
    results and
  • Significantly increased temperature in slagging
    zones
  • Co-firing demonstrated ability to remove slag
    deposits
  • Increased heat absorption in cyclones, reducing
    FEGT

8
ExperienceColstrip Unit 2, Montana
  • 11 Month operation at Colstrip Unit 1 with PRB
    Coal
  • versus Colstrip Unit 2 with 15.7 SynCoal
  • Generation comparison
  • Gross generation increased 309 to 317 MW 8
    MWg ?
  • Auxiliary load decreased 26 to 24 MW -
    2 MWa ?
  • Net generation increased 283 to 293 MW 10
    MWn ?
  • Btu for Btu 29 net generation increase
  • Efficiency comparison
  • Heat rate improved by 85 Btu/kWh
  • Btu for Btu 8.8 efficiency improvement
  • Emissions comparison
  • SO2 stack emissions reduced by 8
  • NOx stack emissions reduced by 19
  • Btu for Btu 49 SO2 emission reduction

9
ExperienceIllinois Coal Test
  • SynCoal Laboratory Simulation on Illinois
    Bituminous Coal
  • Conventional Gen2 Process
  • Product Moisture Content 13.0
    2.0
  • Energy Yield 86.4
    87.5
  •  
  • Btu/lb HHV 10,900 12,350
  • Btu/lb LHV 10,350 11,900
  • Sulfur, SO2/Mbtu 6.6
    6.3
  • Ash, / MBtu 12.9 11.9

10
Engineered Coal Benefits
11
Model For Mongolian Coal Resource Development
  • U.S. Coal-Fired Generators Decreased Emissions By
    Over 77 Since 1970
  • Addition of Particulate Control Technologies
  • Switch to Naturally Cleaner Coals Powder River
    Basin
  • Increased Efficiency Through Technology
    Advancements
  • Improved Combustion Controls
  • Addition of Post-Combustion Controls
  • Engineered Coal Technology Can Enhance
    Development Opportunities
  • Reduce New Project Capital and Operating Costs
  • Increase Thermal and System Efficiency
  • Prepare For Future Technology Opportunities
  • Engineered Coal Technology Is Ready to Deploy Now

12
SynCoal
  • SynCoal Converts Your Coal Into The Fuel You
    Prefer
  • Reduces Capital Requirements
  • Increases Net Generation
  • Reduces Emissions

Ray W. Sheldon President CEO 406.855.5008 ray.s
heldon_at_syncoalsolutions.com SynCoal Solutions,
Inc. 8000 S. Chester Street, Suite
375 Centennial, CO 80112-3514 www.syncoalsolution
s.com
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