Data standardization in process industry in Japan

1
Data standardization in process industry in Japan

• Toward year 2004 IT innovation !

October 2002
ECOM
2
Standardization activities in process industry in
Japan
Year 2004 Big Bang!
90 91 92 93 94 95 96 97 98
99 00 01 02 03 04 05 06
IMS.VIPNET
EPC (ENAA , ..)
STEP/EnDIF
PDSC
Power Plant STEP
PeGA.
PlantEC
piping shop fab(AP227)
e-procurement
Electrical Instrument (JEMA,JEMIMA)
PlantCALS
joint project
GCO
Owner/Operator
ChemiCALS
ISIS pj
e-Japan
e-Government
e-Procurement
e-commerce
3
Data standardization in process industry in the
world
ISO 10303
PIEBASE - Road Map
STEP
NWI/DIS
IS
AP 221
AP 227 Ed.2
IS
Updating ?
CD
ISO 15926
OilGas
Templates (P7)
NWI
IS
ISO Register ?
RDL(P4,P5,P6)
CD
IS
ISO Register ?
DM (P33D)
NWI
IS
DM P1,P2
DIS
IS
ISO 18876
Data Integration
CD
TS
Updating ?
ISO 13584
DIS
IS
P-lib
2000
2010
2
4
6
8
4
AP227 ed.2 extension
Developed by USA
HVAC
Cable tray
Developed by Japan
Piping shop fabrication
Piping fabrication details cutting, welding,
screwing piping supports etc.
AP227 ed.1
Piping inspection
Inspection details weld, bevel, dimensional,
surface treatment, visual .inspection
Piping components, piping route, configuration,
equipment, site, 3D shape dimensions , materials
..
Ed.2 makes great improvement and extension of
AP227 capability and scope - especially
fabrication and field work aspects
5
Process industry standardization Road Map (
USPI-NL )
PDS, EYECAD SAP, ORACLE
Word EXCEL AutoCAD
Small DB EXCEL, ACCESS
Paper
E-Doc
Data
Tool
Integrated Data
Tool
Tool
100
Plant Owners
50
0
100
EngineeringContractors
50
0
Today
100
Equipment Suppliers
50
In 5 years
0
6
INHIBITORS biggest objection in Japan
- Business scheme-1
Plant Owners
customer
vendor
Engineering Contractors
- EPC can make influence on suppliers, but not on
owners.
customer
Equipment Suppliers
vendor
- Plant Owners have not been using integrated
data base to maintain plant facilities
- Plant Owners have not recognized the necessity
of standards
- EPC leading companies can not proceed standards
development
- Still too early? ---gt No, but some strategies
are required.
7
Who can move our customers ?
- Business scheme -2
Further cost down
reliability
environmental
safety
Users
Government
Business partners
Plant Owners
pressure
Engineering Contractors
Equipment Suppliers
8
Process industry standardization Road Map
USPI-NL
ONE TO ONE E-HANDOVER
Phases for External Data Readiness
INTERCOMMUNITY EXCHANGE EMERGING
MATURING INTERCOMMUNITY EXCHANGE
Time
Today
2-3 Year
5 Year
EXTERNAL PROCESS INTEGRATION
Phases for Internal Data Readiness
INTERNAL PROCESS INTEGRATION
SUB PROCESS OPTIMIZATION
WORK PROCESS STANDARDIZATION
9
Process industry standardization Road Map in
Japan (1)
MA
e-Japan , e-Government ,e-commerce
ONE TO ONE E-HANDOVER
INTERCOMMUNITY EXCHANGE EMERGING
MATURING INTERCOMMUNITY EXCHANGE
Phases for External Data Readiness
Time
2-3 Year
Today
5 Year
Phases for Internal Data Readiness
EXTERNAL PROCESS INTEGRATION
INTERNAL PROCESS INTEGRATION
SUB PROCESS OPTIMIZATION
WORK PROCESS STANDARDIZATION
External Standards
International Standards
Internal Company Standards
10
Process industry standardization Road Map in
Japan (2)
Develop ISO
International standards
maturing and stabilizing Standards
Time
Today
2-3 Year
5-10 Year
de-facto STD international STD
Broad awareness of standards necessity
de-facto standards
SUB PROCESS OPTIMIZATION
Key factor !
WORK PROCESS STANDARDIZATION
External Standards
International Standards
Internal Company Standards
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- Example of de-facto standard -
Intermediate format (PCF) for Piping Fabrication
corresponding to AP227
Piping system A
Piping system B
For specific purposes such as piping shop
fabrication, this format can be used.
PCF
For data integration or data warehouse purposes,
AP227 data model is required
AP227 part21

• PCF is coming as an open format provided by Alias
  (UK)
• PCF will be extended to meet AP227 requirements
  more strictly