Title: Maintenance Department Measurable Objectives May2008
1Maintenance DepartmentMeasurable
ObjectivesMay/2008
The primary mission of the CCSD Maintenance
Department is to maintain the facilities and
physical plants in such a manner as to ensure the
classroom environment will support the
educational goals of the district in an effective
and efficient manner.
Supporting Education by Serving You
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May 15, 2008 MPS-F034
2Maintenance Department Measurable Objective
- Measurable Objective 1 Increase/develop
preventive maintenance (PM) work order processes
in Maximo in addition to the re-commissioning
effort teamwork between Energy Management Systems
and Maintenance. (In house re-commissioning team) - Responsibility Tim DeBerardinis Coordinator IV
and Floyd Mundt PM Manager - Report and Review Cycle Quarterly
- Desired Results Routine preventive maintenance
work order processing for appropriate crafts.
Reduction in energy costs and reactive work
orders as a result of the re-commissioning
process. - Actual Results Winning-The PM program for
testing back flow prevention devices is complete.
The PM program for annual fire sprinkler testing
is in development. While not complete, the
re-commission work at Molasky MS has resulted in
an improved temperature control in classrooms and
reduced the run time of central plant equipment
which will show a reduction in energy usage and
costs. - Action Plan for Continual Improvement based on
Results Enhancing preventive maintenance
services throughout all aspects of maintenance
applications and development of re-commissioning
teams
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May 15, 2008 MPS-F034
3Maintenance Department Measurable Objectives
- Measurable Objective 1
- Cost Saving - Decreased operating and repair
expenses. (In development of mechanism for
reporting on actual savings.) The operating cost
savings are derived from energy reports that are
obtained through the Energy Management
Department. Currently the Energy Management
department is currently seeking a replacement for
their Energy Use monitoring software. - Resource Needs - Additional FTEs to perform
uninterrupted preventive maintenance services.
Intent is to pay for those FTEs with the actual
energy savings obtained by maximizing the system
effiencies. (Through pilot program we are
developing the cost savings potential that can be
used to fund these positions.) -
- Best Practice/Comparisons Continual bi-monthly
meetings with re-commissioning Test group,
presenting findings at monthly Energy Task Force
meeting comprised of representatives of
Facilities Division and outside consultants. Dick
Cuppett, chairman.
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May 15, 2008 MPS-F034
4Maintenance Department Measurable Objective
- Measurable Objective 2 Set Target Numbers on
KPIs for crafts on non-responsive work orders. - Responsibility Gary Woolman Coordinator III,
Clark Neilson Coordinator III, Tim DeBerardinis
Coordinator IV, Karyn Schierberl Coordinator
III, Cynthia Atterberry Coordinator III - Report and Review Cycle daily, monthly, and
quarterly - Desired Results To reduce the non-responsive
work orders - Actual Results Losing in lifecycle requests and
crafts with excessive work orders - (see why on next slide)
- Action Plan for Continual Improvement based on
Results Continue to ask for increase staffing
to keep up with growth and training for
technicians. Continue to look for techniques to
increase work efficiency such as regionalizing
the Maintenance Department. Development of
additional defendable staffing formula for adding
FTEs.
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May 15, 2008 MPS-F034
5Maintenance Department Measurable Objective -2
KPI target based on work orders able to complete
over the 2006-2007 year with present staff and
square footage.(Scope of each job could not be
considered at this time)
KPIs indicate inadequate staffing for number of
work orders received.
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May 15, 2008 MPS-F034
6Maintenance Department Measurable Objective -2
(Lifecycle Work)
KPI target based on work orders able to complete
in a month with present staff and square
footage.(Scope of each job could not be
considered at this time)(Manpower use to assist
but no longer due to budget cut)
KPIs indicate inadequate staffing for number of
work orders received.(Roof Shop is suffering due
to accomplishment of major lifecycle work which
limits the ability to respond to small repairs.
Compounded this fiscal year by budget cuts which
required elimination of all manpower FTEs.)
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May 15, 2008 MPS-F034
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7Maintenance Department Measurable Objectives
- Measurable Objective 2
- Cost Saving Deferred maintenance work could end
up as renovation work in a future bond fund.
Reduction of deferred work will result in reduced
bond requests saving tax payer dollars. (Working
on formulas for reporting) - Resource Needs- CMMS, report enhancements, added
KPIs, continued status review - Best Practice/Comparisons Study completed in
2004 (updated annually) compares our staffing in
all craft areas to those reported in a study by
the Association of Physical Plant Administrators
(APPA). Presently Maintenance is under staffed
by??? Looking at other school districts (LA
Unified) staffing formulas.
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May 15, 2008 MPS-F034
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8Maintenance Department Measurable Objective
- Measurable Objective 3 Report Improvements to
Lost Work Days, examine issues causing injury and
develop safety plans to reduce injuries in the
work place. - Responsibility Jimmy Brimmer Director I
- Report and Review Cycle quarterly
- Desired Results Maximize safety for employees
while also reducing costs to the school district. - Actual Results In progress (working on safety
trainings) -
- Action Plan for Continual Improvement based on
Results Continued bi-monthly Safety meetings to
assess injury and trainings needed. Examine
outside safety contractors for extended training
in excessive injury related areas. New course
outlines presented at all safety meetings.
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May 15, 2008 MPS-F034
9Maintenance Department Measurable Objective
Measurable Objective 3
Higher Cost Injuries to the Clark County School
District were examined
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May 15, 2008 MPS-F034
10Maintenance Department Measurable Objectives
- Measurable Objective 3
- Cost Saving - reduce costs to district due to Leg
injury (25 in first year goal) - 124 lost work days averaged in last qtr of 2007
- 120 lost work days in first qtr of 2008
- Saved 4 work days (STA _at_19.00x32hrs608 .00)
- Resource Needs serious need for consistent,
detailed monthly reports from Risk Management to
measure continual improvement. - Best Practice/Comparisons always seeking new
safety measures to protect employees from injury.
Consistent contact with outside vendors
introducing new safety items such as safety catch
for ladders and saw with safety sensor. Director
to attend outside OSHA trainings. Searching for
incentive-based employee program to promote shop
to shop competitiveness for safety.
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May 15, 2008 MPS-F034
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11Maintenance Department Measurable Objective
- Measurable Objective 3 Collect, analyze and
report strategies from all crafts to promotecost
savings/cost avoidance for the Clark County
School District Responsibility Cyndi
Atterberry, Coordinator III, Work Mgmt - Report and Review Cycle Monthly
- Desired Results To increase healthy competition
among all crafts to compare different ways to
save money to the Clark County School District. - Actual Results Winning!
- Action Plan for Continual Improvement based on
Results Monthly ISO Steering Committee Meetings
with minutes posted to website and Employee
recognition for ideas. (Looking for sponsorship
MRT/Partnership Office?)
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12Maintenance Department Measurable Objective
Measurable Objective 4
- Shade Structures 6 year warranty up on fabric,
4 at each ES _at_ 25,000 eachCost repairs (fabric
only) cost between 5,156 to 11,216 (must be
sent to factory) Costs could be reduced by
looking into an alternate structure (metal vs.
fabric), currently we have 750 shade structures
Ralph Bateman - Wood Lathe purchased at 800.00 for Musical
Instrument repair allows Tenons on musical
instruments to be repaired instead of
replacement. Savings to date on 4 work orders
1000.00 -Tim Burns - Due to the excessive rising cost of clocks, 32
clocks repaired on regular hours in
Intercom/Clock instead of BER (replacement) Cost
Savings 3072.54Supervisor works in the field
more so technician stays in shop to repair.
(price range 80-150) -John Craft - Salvage of old shelving out of BERd vehicles put
into new vehicles Cost Savings 2490 -Jim Nickas - Reuse of hard to get lock hardware from rehabs
(through salvage) Cost Savings 4731.92 -Keith
Anderson - Sending 4 employees to 3 trainings (outside of
district) _at_ 199 to capture trainings and then
train 35 supervisors within department. Cost
Savings 4577 -Cyndi Atterberry - IP-Maintenance Building Engineers installing T-8
lighting with motion sensors in portables. Labor
Material paid with EMS budget. Estimated Cost
Savings to District 17,000 20,000 Rebate from
NV Power -Dick Cuppett
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May 15, 2008 MPS-F034
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13Maintenance Department Measurable Objective
Measurable Objective 4
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14Maintenance Department Measurable Objectives
- Measurable Objective 4
- Cost Saving this quarter 52,871
- Cost Savings/Avoidance 3 quarters 12,470,175
52,871 12,523,046 - Resource Needs - Trained and in some cases
certified technicians, further empowerment of
existing staff to implement new projects. - Best Practice/Comparisons - We continually want
to set the bar for savings and encourage
competition within departments. In addition, we
consistently meet with technicians and outside
utilities to strive to gain new ideas and tested
patterns for cost savings.
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May 15, 2008 MPS-F034
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15Maintenance Department Measurable Objectives
- Additional Items Concentrated Areas
- 18 Management Process Procedures approved
- 5 Management Process Procedures in progress
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May 15, 2008 MPS-F034
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