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Stratex Networks

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Stratex's New Automated Approach to Supply-side Order Management. 2 ... manufacturing operations in Wellington (New Zealand), Cape Town (South Africa) and Taiwan ... – PowerPoint PPT presentation

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Title: Stratex Networks


1
Stratex Networks
Case Study Stratex's New Automated Approach to
Supply-side Order Management
  • Scott G. Snyder
  • Assistant Controller

2
What You Will Hear From Me Today
  • Stratex Networks who we are and what we do
  • System topology and metrics
  • Our economic situation and initiatives
  • Our solution
  • Implementation
  • Where we are today
  • Where we are going

3
Who Is Stratex Networks?
  • Founded in 1984
  • Headquartered in San Jose, CA with major
    manufacturing operations in Wellington (New
    Zealand), Cape Town (South Africa) and Taiwan
  • We are one of the worlds leaders in providing
    high-speed wireless transmission solutions
  • We design, manufacture, and market advanced
    wireless solutions for mobile applications and
    broadband access to enable the development of
    complex communications networks worldwide
  • 157 million in sales for fiscal 2004

4
Our System Topology
  • ERP - Oracle 10.7
  • Started on Oracle in January, 2000
  • Use Oracle for finance functions, Purchasing,
    Order Entry, Inventory Mfg.
  • Upgrading to Oracle 11i (11.5.9) in October, 2004
  • Concur for web-based, automated expense reports
  • Use ADP for payroll
  • TE card American Express

5
Current environment.
Pre-Sales
Order Submission
Order Fulfillment
Support
Customer Sales Cycle
Customers
Suppliers/Contract Manufacturers
Customer Online Ordering
Employees Sales
Customer Support Portal (Service)
Licensing Web Interface
Employees Management and Staff
Oracle 11i, Siebel 7.5, and/or Custom
  • Order Management
  • Items, BOMs
  • Shipping/Logistics
  • Service
  • Contracts and Billing
  • Installed Base
  • Depot Repair

Supplier Portal
Data Management Systems
  • Opportunity Management
  • Items
  • Configurator (node/site)
  • Quotes
  • MDS
  • Product Ordering Guides
  • Orders (pre-book)
  • Pricing

Network Configurator Online Ordering Tool (sales
focused)
  • Inventory Management
  • Purchasing
  • Manufacturing
  • Planning
  • Finance (GL, AP, AR, FA)

Vitria (EAI Framework)
Oracle 11i
  • Forecasts
  • TAS
  • Approval

Siebel 7.5
  • iProcurement
  • Time and Expense

Data Warehouse/ Repository
PeopleSoft
Enterprise Portal (Employee/Exec/Business
Intelligence)
6
Metrics (U.S. operations)
  • 1,210 Average Invoices Per Month (2003)
  • 18.3 M in disbursements (2003)
  • 797,446 POs
  • 1 60 Pages
  • 1 80 Revisions
  • 5 buyers
  • 3 key receiving areas
  • 2 AP clerks, 1 supervisor

7
Economic Situation (Our Challenges)
  • 418 million in sales in FY-01, down to 229
    million in FY-02, now 157 million in FY-04
  • Cost reductions were required, decision to
    outsource manufacturing from San Jose to Taiwan
    other locations
  • Outsourced model meant large portion of shipments
    to drop-ship direct from key suppliers
  • Documents all paper and in various locations
    geographically around the world

8
Economic Situation (Our Challenges)
  • Reductions in force meant very lean accounting
    staff to get the work done (AP staff reduced to
    two clerks and one supervisor-including TE)
  • AP staff were in constant fire-fighting mode
    with no time to address issues on a timely basis
  • Turnover in receiving due to reductions in force
    and outsourced manufacturing
  • Receiving worked in a reactionary mode, not a
    proactive mode

9
Initiatives (Where we needed to go)
  • Corporate Goals
  • Reduce costs from anywhere possible
  • Manage contract manufacturers
  • Improve existing supplier interactions
  • Finance Goals
  • Automate wherever possible while keeping costs
    down (started as Evaluated Receipts Settlement
    (ERS))
  • Make an impact on the company through change

10
Solution Automate and Improve
Supply-Side OM
  • Automate the routine matching of invoices to
    receiving documents purchase orders
  • Migration to a paperless AP environment through
    integration of our paper (images) with the
    transactions (data) into one source
  • Solve discrepancies within hours not days avoid
    fire drills to resolve invoice discrepancies
  • Automatic sending of invoice images for approval
    of expense purchases (2-way match)
  • Overcome our geographical problems
  • De-Compartmentalize supply chain one team
    (receiving, purchasing accounting)
  • Focus our employees on our core competencies and
    outsource the rest (AP clerks to issues analysts)

11
Parts To Our Solution (In-House / Outsourced)
  • In-House
  • Supplier communication
  • Receiving transactions
  • Discrepancy resolution
  • Payment
  • Outsourced or Outtasked
  • Data entry (routine matching)
  • Data conversion
  • Image archival and storage

12
The Implementation
  • We chose AcceLIM to meet our company goals and
    initiatives while keeping costs down
  • We had to outline the handoffs in the process
    between Oracle and AcceLIM
  • We identified what items would be our
    responsibility and what AcceLIM would do
  • Required some work from IT, but not months of
    development

13
The Implementation
14
Implementation Flow of data
  • Purchase orders (and changes to POs) and
    receiving data downloaded daily from Oracle to
    AcceLIM
  • Receiving paperwork (packing slips, bills of
    lading receipt travelers) sent by fax or
    scanner to AcceLIM daily
  • Invoices faxed directly from suppliers or from us
    to AcceLIM daily
  • AcceLIM matches daily and provides daily
    exceptions reports
  • Matched items are downloaded daily from AcceLIM
    back into Oracle as payables objects for payment
  • Issues are highlighted daily for resolution

15
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16
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17
rcarbajal_at_stratex.com
Just curious, who did we windup sourcing the
other wire from?
18
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19
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20
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21
There was problem with this suppliers data,
please reprocess tomorrow.
22
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23
Where are we Today
  • Signed agreement in October 2003
  • Pilot in November and December
  • Started production in February
  • Successes and struggles

24
Our Successes - Accounts Payable
  • Currently about 30 of invoices come through the
    automated AcceLIM system for payment
  • Images of invoices are e-mailed for approval on
    expense POs
  • Document images along with the data from invoice
    to packing slip to PO can be accessed while
    discussing with a supplier
  • Proof of receipt documents can be easily accessed
    and printed during audit
  • Better collaboration with purchasing and receiving

25
Our Successes - Receiving
  • Receiving used to have a complete row in the
    warehouse for receipts with various issues, this
    has been reduced to one shelf and now just a
    small pile
  • Majority of receipt issues are resolved the
    following day, based on the exception report,
    rather than only when suppliers call
  • Better collaboration with purchasing and
    accounting

26
Our Successes - Purchasing
  • Real-time resolution of purchase order issues and
    invoice issues
  • Addressing issues on a daily basis rather than
    waiting for a crisis
  • Access to all data related to a purchase order
    PO, order confirmation, receiving documents and
    supplier invoices
  • Better collaboration with receiving and
    accounting
  • Faster identification and resolution of problems

27
Where we struggle(d)
  • Initial buy in and acceptance from all
    departments involved
  • Overcoming the challenge of defining and
    implementing the data flow in and out of Oracle
  • Achieving supplier support for sending invoices
    directly to AcceLIM and the right method of
    sending that data
  • Clearly documented training and help material for
    new users
  • Lessons learned

28
Lessons Learned
  • Implementation timeline needs to be realistic,
    not too aggressive
  • Involve all departments early in the process, do
    not wait to include any departments
  • Clearly define what our I.T. department will do
    and what AcceLIM will do
  • Have a clear method for discussing and resolving
    issues as they arise

29
Where are we going
  • Within the next 12 months have over 90 of all
    suppliers sending their invoices directly to
    AcceLIM, no paper coming to Stratex
  • Have all key warehouse locations sending
    receiving documents directly to AcceLIM for all
    U.S. purchase orders
  • Further develop purchasing and accounting
    departments as analysts and not data entry clerks
  • Automate purchase order changes through AcceLIM
  • Achieve over 50 of invoices on automated
    matching

30
Questions
  • Questions
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