Title: Stratex Networks
1Stratex Networks
Case Study Stratex's New Automated Approach to
Supply-side Order Management
- Scott G. Snyder
- Assistant Controller
2What You Will Hear From Me Today
- Stratex Networks who we are and what we do
- System topology and metrics
- Our economic situation and initiatives
- Our solution
- Implementation
- Where we are today
- Where we are going
3Who Is Stratex Networks?
- Founded in 1984
- Headquartered in San Jose, CA with major
manufacturing operations in Wellington (New
Zealand), Cape Town (South Africa) and Taiwan - We are one of the worlds leaders in providing
high-speed wireless transmission solutions - We design, manufacture, and market advanced
wireless solutions for mobile applications and
broadband access to enable the development of
complex communications networks worldwide - 157 million in sales for fiscal 2004
4Our System Topology
- ERP - Oracle 10.7
- Started on Oracle in January, 2000
- Use Oracle for finance functions, Purchasing,
Order Entry, Inventory Mfg. - Upgrading to Oracle 11i (11.5.9) in October, 2004
- Concur for web-based, automated expense reports
- Use ADP for payroll
- TE card American Express
5Current environment.
Pre-Sales
Order Submission
Order Fulfillment
Support
Customer Sales Cycle
Customers
Suppliers/Contract Manufacturers
Customer Online Ordering
Employees Sales
Customer Support Portal (Service)
Licensing Web Interface
Employees Management and Staff
Oracle 11i, Siebel 7.5, and/or Custom
- Order Management
- Items, BOMs
- Shipping/Logistics
- Service
- Contracts and Billing
- Installed Base
- Depot Repair
Supplier Portal
Data Management Systems
- Opportunity Management
- Items
- Configurator (node/site)
- Quotes
- MDS
- Product Ordering Guides
- Orders (pre-book)
- Pricing
Network Configurator Online Ordering Tool (sales
focused)
- Inventory Management
- Purchasing
- Manufacturing
- Planning
Vitria (EAI Framework)
Oracle 11i
Siebel 7.5
- iProcurement
- Time and Expense
Data Warehouse/ Repository
PeopleSoft
Enterprise Portal (Employee/Exec/Business
Intelligence)
6Metrics (U.S. operations)
- 1,210 Average Invoices Per Month (2003)
- 18.3 M in disbursements (2003)
- 797,446 POs
- 1 60 Pages
- 1 80 Revisions
- 5 buyers
- 3 key receiving areas
- 2 AP clerks, 1 supervisor
7Economic Situation (Our Challenges)
- 418 million in sales in FY-01, down to 229
million in FY-02, now 157 million in FY-04 - Cost reductions were required, decision to
outsource manufacturing from San Jose to Taiwan
other locations - Outsourced model meant large portion of shipments
to drop-ship direct from key suppliers - Documents all paper and in various locations
geographically around the world
8Economic Situation (Our Challenges)
- Reductions in force meant very lean accounting
staff to get the work done (AP staff reduced to
two clerks and one supervisor-including TE) - AP staff were in constant fire-fighting mode
with no time to address issues on a timely basis - Turnover in receiving due to reductions in force
and outsourced manufacturing - Receiving worked in a reactionary mode, not a
proactive mode
9Initiatives (Where we needed to go)
- Corporate Goals
- Reduce costs from anywhere possible
- Manage contract manufacturers
- Improve existing supplier interactions
- Finance Goals
- Automate wherever possible while keeping costs
down (started as Evaluated Receipts Settlement
(ERS)) - Make an impact on the company through change
10Solution Automate and Improve
Supply-Side OM
- Automate the routine matching of invoices to
receiving documents purchase orders - Migration to a paperless AP environment through
integration of our paper (images) with the
transactions (data) into one source - Solve discrepancies within hours not days avoid
fire drills to resolve invoice discrepancies - Automatic sending of invoice images for approval
of expense purchases (2-way match) - Overcome our geographical problems
- De-Compartmentalize supply chain one team
(receiving, purchasing accounting) - Focus our employees on our core competencies and
outsource the rest (AP clerks to issues analysts)
11Parts To Our Solution (In-House / Outsourced)
- In-House
- Supplier communication
- Receiving transactions
- Discrepancy resolution
- Payment
- Outsourced or Outtasked
- Data entry (routine matching)
- Data conversion
- Image archival and storage
12The Implementation
- We chose AcceLIM to meet our company goals and
initiatives while keeping costs down - We had to outline the handoffs in the process
between Oracle and AcceLIM - We identified what items would be our
responsibility and what AcceLIM would do - Required some work from IT, but not months of
development
13The Implementation
14Implementation Flow of data
- Purchase orders (and changes to POs) and
receiving data downloaded daily from Oracle to
AcceLIM - Receiving paperwork (packing slips, bills of
lading receipt travelers) sent by fax or
scanner to AcceLIM daily - Invoices faxed directly from suppliers or from us
to AcceLIM daily - AcceLIM matches daily and provides daily
exceptions reports - Matched items are downloaded daily from AcceLIM
back into Oracle as payables objects for payment - Issues are highlighted daily for resolution
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17rcarbajal_at_stratex.com
Just curious, who did we windup sourcing the
other wire from?
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21There was problem with this suppliers data,
please reprocess tomorrow.
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23Where are we Today
- Signed agreement in October 2003
- Pilot in November and December
- Started production in February
- Successes and struggles
24Our Successes - Accounts Payable
- Currently about 30 of invoices come through the
automated AcceLIM system for payment - Images of invoices are e-mailed for approval on
expense POs - Document images along with the data from invoice
to packing slip to PO can be accessed while
discussing with a supplier - Proof of receipt documents can be easily accessed
and printed during audit - Better collaboration with purchasing and receiving
25Our Successes - Receiving
- Receiving used to have a complete row in the
warehouse for receipts with various issues, this
has been reduced to one shelf and now just a
small pile - Majority of receipt issues are resolved the
following day, based on the exception report,
rather than only when suppliers call - Better collaboration with purchasing and
accounting
26Our Successes - Purchasing
- Real-time resolution of purchase order issues and
invoice issues - Addressing issues on a daily basis rather than
waiting for a crisis - Access to all data related to a purchase order
PO, order confirmation, receiving documents and
supplier invoices - Better collaboration with receiving and
accounting - Faster identification and resolution of problems
27Where we struggle(d)
- Initial buy in and acceptance from all
departments involved - Overcoming the challenge of defining and
implementing the data flow in and out of Oracle - Achieving supplier support for sending invoices
directly to AcceLIM and the right method of
sending that data - Clearly documented training and help material for
new users - Lessons learned
28Lessons Learned
- Implementation timeline needs to be realistic,
not too aggressive - Involve all departments early in the process, do
not wait to include any departments - Clearly define what our I.T. department will do
and what AcceLIM will do - Have a clear method for discussing and resolving
issues as they arise
29Where are we going
- Within the next 12 months have over 90 of all
suppliers sending their invoices directly to
AcceLIM, no paper coming to Stratex - Have all key warehouse locations sending
receiving documents directly to AcceLIM for all
U.S. purchase orders - Further develop purchasing and accounting
departments as analysts and not data entry clerks - Automate purchase order changes through AcceLIM
- Achieve over 50 of invoices on automated
matching
30Questions