XADO Technology for Industrial Applications

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XADO Technologyfor Industrial Applications

• Presented by Eva Medcroft, VP of Marketing
• US EnviroTech, Inc.3020 McCoy Pl NEAlbuquerque,
  NM 87106
• XADOUSA.com

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Industry Challenges

• Energy cost control
• OSHA compliance with noise control
• Cost and operational impact of equipment
  down-time
• Environmental impact of energy usage
• Equipment efficiency in power generation from
  turbines and generatorsSanitation requirements of
  food and beverage manufacturing

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XADO Solutions

• XADO Revitalizant Gels and Greases Can be used
  on any metal-to-metal contact surface in the
  manufacturing plants
• Case studies of XADO Products used for industrial
  use (including manufacturing, warehousing and
  utilities)
• Reduce the friction coefficient by 300
• Save up to 30 on energy costs
• Smoothes pitting from wear and corrosion on metal
  surfaces by 90
• Protects parts from future wear and corrosion
  with a cermet coating that penetrates metal
  surfaces between 10 and 30 microns
• Provides a minimum 31 ROI on energy and repair
  costs
• XADO is nontoxic. All our products have a
  sanitary permit for usage in the food industry,
  and a hygienic certificate.
• XADO gel is compatible with any mineral or
  synthetic oil, grease or fuel grade. It is
  chemically inert with respect to these
  substances, and does not affect their viscosity.
  Oil or grease is the vehicle for the revitalizant
  in getting to the friction surfaces.

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Applications

• The following are the various types of industrial
  equipment and machinery that can be treated with
  XADO Revitalizants and the myriad benefits that
  accrue from it
• Compressors of all Types
• Reducers and Transmissions
• Hydraulic Systems, Presses
• Bearings and Open Gear Trains
• Open Tooth and Chain Gears
• Industrial Blowers and Smoke Extractors
• Machine Tools and Equipment
• Forging Hammers, Presses and PunchesIndustrial-pur
  pose Diesel Engines
• High Pressure Fuel Pumps (HPFPS)

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Compressors of all Types

• XADO Revitalizant Gel is designed for
  restoration and repair of all types of
  compressors, (except the sleeve assembly in
  oxygen compressors) as well as for bearings
  running in an oil reservoir.
• The Revitalizant Gel efficiently eliminates wear
  in compressor and bearings working surfaces and
  provides reliable protection for friction and
  roller surfaces operating in hostile
  environments.
• Results of the treatment include
• Reduction in time for reaching operating pressure
• Raising productivity by up to 30 percent
• Decrease and stabilization of lubricant operating
  temperature
• Restoration and protection of the friction
  surfaces from wear
• Restoration of assemblies geometry
• Increase of lubricant pressure in compressors
• Decrease in power consumption by up to 36 percent
• Decrease in noise and vibration levels
• Increase in output of piston compressors by 35
  percent
• Increase in service life by 1.5 to 2.5 times

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Reducers and Transmissions

• XADO Gel Revitalizants are designed for
  restoration and repair of all types of
  industrial, onboard and central reducers, final
  drives and transmissions of various types and
  purposes.
• Results of the treatment include
• Recovery of geometry of parts and wear protection
• Wear compensation on contact spots of toothed
  gear wheels up to 1.6 mm
• Decrease in lubricant operating temperature
• Decrease in electrical consumption by up to 25
  percent
• Reduction in oil consumption
• Decrease in noise and vibration levels
• Increase of service life by 1.8 to 3 times

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Hydraulic Systems, Presses

• XADO Revitalizants are designed for restoration
  and repair of hydraulic systems (pumps,
  hydro-motors and hydro-distributors of all
  types), and steering wheels in hydraulic
  actuators of transportation facilities.
• Results of the treatment include
• Recovery of geometry of parts and wear protection
• Increase in the productivity of hydraulic pumps
• Elimination of the hydro-distributors flow
• Removal of valve rods wear
• Decrease in vibration acceleration
• Increase of operating pressure and efficiency of
  hydraulic units
• Decrease in the hydro-motors flow
• Increase of service life of hydraulic units by up
  to 2.5 times

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Bearings and Open Gear Trains

• XADO Revitalizants are designed for restoration
  and repair of bearings operating with consistent
  greases, and oil lubricating bearing assemblies
  (friction and frictionless).
• Bearings and open pinion gears treated by XADO
  technology results in decrease in play, axle
  throbbing and radial gaps, and increases the
  service life of aggressive media by as much as 10
  times.
• Results of the treatment include
• Elimination of wear in friction surfaces
• Decrease in radial clearances by up to 0.02 mm
• Decrease of axial clearance of frictionless
  bearings by up to 0.01mm
• Increase of service life in hostile environments
  by up to 10 times
• Reduction in noise and vibration levels

Open gears operating with oil
Open gears andbearings operating with grease
Bearings operating with oil
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Open Tooth and Chain Gears

• XADO Revitalizants are designed for restoration
  and repair of open tooth and chain gears with a
  wear coefficient less than 100 percent.
• Results of the treatment include
• Wear elimination and geometry recovery of
  rubbing parts
• Increase of service life under harsh conditions
  by a factor of 5
• Noise level reduction

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Industrial Blowers and Smoke Extractors

• XADO Revitalizants are designed for restoration
  and repair of bearing supports of forming rolls,
  smoke extractor plants and blow fans.
• Overall results of the treatment include
• Recovery of geometry and wear protection of
  bearing supports
• Decrease in electrical consumption by up to 14
  percent
• Increase of service life in hostile environments
  and at exposure to high temperatures (up to 400
  C), by as much as 5 times
• Reduction in noise and vibration levelsResults of
  treatment for forming rolls
• Decrease in radial clearance and whip of bearing
  supports
• Increase in service life of bearings at exposure
  to high temperatures and hostile environments
  by up to 2.5 times
• Decrease in bearing support vibration levels

Forming rolls andbearings operating with grease
Bearings operating with oil resevoir
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Machine Tools and Equipment

• Different kinds of machine tools and equipment
  can be treated and restored using XADO
  Revitalizants. These include turning machine
  tools machine tools of a milling group surface
  grinding machines circular grinding machines
  internal grinding machines and coordinate boring
  machines.
• Results of the treatment include
• Recovery of geometrical parameters of parts
• Increase in the accuracy of machine tools
• Improvement in quality of the surface of treated
  parts
• Stabilization of operation of machine tools
  hydraulic systems
• Decrease in electrical energy consumption by as
  much as 20 percent
• Decrease in noise and vibration levels
• Increase in service life by up to 3 times

Machines operating on hydraulic presses
Machines using grease
Individual spindle joints and guides of machines
operating with oil reservoirs
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Forging Hammers, Presses and Punches

• A wide variety of assemblies and mechanisms in
  hammers, presses and punches can be treated with
  XADO Revitalizants. These include
• Compressors of compressed air hammers
• Hydraulic systems of hydraulic hammers and
  presses
• Ways of forging hammers, presses and title block
• Cylinders of main drives of hammers.
• Results of the treatment include
• Increase of compression in principal motion
  cylinders of pneumatic hammers
• Increase of compressors operating capacity in
  pneumatic hammers
• Decrease of clearances and recovery of ways of
  hammers, presses and punches
• Decrease of electrical energy consumption during
  hammers and presses operation
• Reduction in noise and vibration levels
• Protection against wear and increase in a
  mechanical presses sliding bearings service
  life by up to 2.5 times

Guiding bushings and columns
Compressors power units
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Industrial-purpose Diesel Engines

• XADO Revitalizants can be used to treat, repair
  and restore industrial-purpose diesel engines
  (tractors, diesel locomotives, ships, etc.) with
  an oil bath volume of more than 30 liters. This
  includes engines that have turbo-charging.
• Results of the treatment include
• Reconditioning and wear protection of friction
  parts
• Restoration of geometry of parts
• Saving of fuel at idling by up to 30 percent
• Increase of oil pressure
• Equalization and increasing of compression in
  cylinders
• Bringing engine power to 100 percent
• Reduction in noise and vibration levels by a
  factor of up to 10
• Possibility to operate the engine in the case of
  abnormal oil leakage for up to 300 km/186 miles
• Decrease in CO and CH concentration by a factor
  of 2 to 10

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High Pressure Fuel Pumps (HPFPS)

• XADO Revitalizants can be used to treat, repair
  and restore high pressure fuel pumps of all
  kinds. After treatment, the service life of any
  fuel pump equipment increases by several times.
• Results of the treatment include
• Recovery of geometry and protection against wear
  of rubbing parts of all types of HPFP, injectors
  and pump-injectors
• Reliable protection against low-quality/adulterat
  ed fuel
• Decrease in fuel consumption
• Decrease in noise and vibration levels
• Increase in engine capacity
• Decrease of harmful emissions

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Other Revitalizant Products Available

• XADO Atomic Oils
• Mineral
• Synthetic
• Specialty Oils
• XADO Greases
• Repairing
• Restoring
• Protective
• High Temperature and High Speed
• XADO Special Fluids
• XADO Gel for Weaponry

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Bulk Packaging

• XADO Products also come in bulk packaging and are
  available iindustrial and commercial use

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XADO Test Results
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Compressor, Piston Compressor SKLO Ltd,
Ukraine

• Results of XADO Treatment
• 28.5 decrease electric power consumption
• 56.7 average decrease in vibration
• 5.6 increase in compressor capacity
• 4 decrease in noise level
• 30 decrease in oil flow through lubricator
• 12 in pumping time

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Compressor, Borets Model AD Agraia, Bulgaria

• Results of XADO Treatment
• Increase in compressor capacity by 40
• 40 decrease in the time of achieving working
  pressure
• 50 decrease of oil flow through the lubricator
• 75 increase in oil pressure
• 10 increase in cylinder pressure
• Noise and vibration reduced significantly

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Industrial Bearings, Grinding Unit of Pencil Mill
Selkhoz Produkt, LTD, Ukraine

• Serna treated engine mounted on motor launch
• Increased oil pressure
• 19 increase in engine operating time on 50 ml
  fuel
• Increased pressure in cylinders
• Recommended use of XADO in place of
  traditionalreconditioning

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Bearings, Pump Bearings JSC Iron Steel
Works, Ukraine

• Reconditioning XADO Compound in lubrication
  system of babbit bearing of pump 16 of pumping
  plant 8 of the water-supply at the JSC Iron
  Steel Works
• 23 reduction in bearing temperature (65ºC
  before 35ºC and stable after)
• After 18 months of operation, the bearing
  temperature remains at 35ºC and stable.
• The return on investment 3.28 to 1 (comparison
  to cost of traditional repair vs. XADO
  reconditioning)

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Hydraulics, JSB Hydrostation Beaver III AS
AKRONTO, Ukraine

• Failing hydraulic system has fallen to 100 bar
  down from the original operation at 138 bar
• Prior to testing, the system had no pressure
  with 0 bar.
• Within 24 hours after the full XADO treatment,
  the hydraulic system returned to 120 bar
  within 87 of original operating conditions.
• For 100 reconditioning, the pump was operated
  400-450 hours.

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Hydraulics, JSB Hydrostation Beaver III AS
AKRONTO, Ukraine

• Failing hydraulic system has fallen to 100 bar
  down from the original operation at 138 bar
• Prior to testing, the system had no pressure
  with 0 bar.
• Within 24 hours after the full XADO treatment,
  the hydraulic system returned to 120 bar
  within 87 of original operating conditions.
• For 100 reconditioning, the pump was operated
  400-450 hours.

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Certification
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Contact

• Daniel Sanchez, President505-453-4933daniel_at_xado
  usa.com
• Eva Medcroft, VP of Marketing505-221-4238eva_at_xad
  ousa.com
• www.XADOUSA.com