Problems we solve

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Problems we solve

• Reduce facility sizes
• Maximum out put / person
• Reduced work-in-process
• 100 order tracking
• Increased yield and quality
• Ergonomic design

• Reduced breakage
• Aiming for zero change-over time
• Direct repair and order fulfilment
• Total shop floor control
• Remain humans with increased efficiency

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Concept benefits 1/2

• Re-configurable standard modules in combination
  with integrated equipment
• Standard modules gives flexibility in global
  customer factory operations.
• Flexible order driven process logistic
• Few operators runs the complete line
• Easy and endless NPI
  (new product introduction)

• Plug--play capabilities
• No heavy lifting for the operator
• Few and simple fixtures in the automation modules
• Zero damages pallet as assembly fixture
• 100 traceability
• Short throughput time

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Concept benefits 2/2

• Solutions available for Class 10 clean-room
  environment (US federal standard 209E)
• Max ESD levels of 100 V down to 12 relative air
  humidity
• Aiming for zero re-setting time

• Support for FDA validation
• Double redundancy, operator interface
• Line clearance and /or one batch control
• Audit trail, password/username handling
• Turn key delivery

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Possible return on investment

• Increased yield up to 1015
• Work in progress (WIP) reduced up to 75
• Manual documentation reduced up to 100
• Production up-time increase of 3050
• Zero re-set time
• Bottle neck detection/solving
• Dynamic line balancing
• Decreased order throughput-time up to 3050
• Reduced floor space requirements up to 4060
• Up to 7080 reusability of production system
• We have often achieved 4080 productivity
  increases through partnership with our customers

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Kiitos
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SRB Assembly Line

• Measuring of IR and OR
• Pairing of IR and OR
• Assembly of rollers and cages
• Visual inspection and clearance check
• Laser marking
• Repair station
• Preservation and packaging

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DGBB Assembly line

• IR and OR pairing
• Ball filling and caging
• Testing
• Laser marking
• Greasing sealing
• Final torque/vibration check and pallet unload
• Weight check and preservation
• Repair and packaging stations

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We understand assembly of medical devices

• Unique process management
• Order driven production
• Tracking and tracing
• Support for automatic documentation
• Support for FDA validation
• Clean-room solutions
• Turn-key delivery of flexible production
  solutions

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Clean-room and ESD Solutions

• More than 10 years of successful experience
• Solutions available for Class 10 clean-room
  environment (US federal standard 209E)
• Max ESD levels of 100 V down to 12 relative air
  humidity
• ESD approved and patented work-surface (IEC
  61340-5-1 and EN 100015-1)

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Open automation platform

• Open platform for
• Robot applications, e.g. assembly
• Laser marking
• Screw units
• Test handling
• Labelling
• Vision / guiding / inspection
• Assembly
• Customized applications
• Sizes 1500x1500, 1500x1000 1000x500