PlugandPack Guidelines for Packaging Machinery Automation

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Plug-and-Pack? Guidelines for Packaging Machinery
Automation

• Fred A. Putnam, MARKEM Corporation
• fputnam_at_markem.com
• OMAC Packaging Workgroup
• PackMLTM team Chair
• June 5, 2003
• ISA Process Control Conf., Valley Forge, PA

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• Industrial Marking and Coding OEM
• Business Sectors
• Product Identification
• Food, Beverage, Pharmaceutical, Cosmetics
• Electronics
• Semiconductors, Printed Circuit Boards
• Wide Format Graphics
• Headquarters in Keene New Hampshire
• Manufacturing in USA and UK
• More than 1300 employees worldwide

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OMAC Packaging Workgroup teams

• PackSoft - control software
• PackConnect - networking
• PackLearn - education
• PackAdvantage - business case
• PackML - S88 packaging control state model

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PackSoft

• Focus software programming language for
  packaging machinery
• Seeking interoperability, portability
• Endorsed IEC-61131-3 language
• Working with PLCOpen on standard 61131 function
  blocks for motion control

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PackConnect

• Plug-and-Pack motion control
• Endorsed IEC motion control networks SERCOS,
  PROFIBUS
• Enhancing interoperability via SERCOS packaging
  profile
• Requirements for a new motion controller-to-contro
  ller communications network

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PackConnectnetwork architecture
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PackLearn

• LackLearn Ledger newsletter
• Packaging Glossary
• Training
• Education
• Alexandria Tech

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PackAdvantage

• Business case for
• Advanced Motion Control
• Plug and Pack
• Defined Third Generation packaging machinery
• Case study published in Packaging World - 3,900
  vs. 44,000

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PackML

• Hershey - Edmund Amanor
• Nestlé Purina PetCare - Sentekin Can
• Pfizer (was Pharmacia) - Bob Martell
• Procter Gamble - Jay Joyner, Dave Bauman
• South African Breweries - Thinus van Schoor
• Unilever - Andrew McDonald
• Bosch Packaging - Keith Hopkins
• MARKEM - Fred Putnam (Chair), Paul Mills, Chris
  Sullivan
• Videojet - Scott Lininger
• Cleveland Motion Controls - Don Baechtel
• Elau - Klaus Weyer, Tom Jensen
• Rexroth Bosch - Jeff Bock
• Rockwell Automation - Dave Whittenton, Rick Morse
  
• Schneider Automation - Richard Covarrubia
• Siemens - Keith Spiro
• SLControls - Shane Loughlin

Users
OEMs
Technology Providers
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Plug and Pack - PackML team

• PackML Packaging Machinery Language
• If packaging machines could talk, PackML would
  be their language
• Web sites www.arcweb.com/omac, www.packml.org

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PackML Mission

• Line Type Classification - done
• PackML State Model - done
• PackML Tags - in process

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PackML Line Types Type 1
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PackML Line Types Type 4
Enterprise Business Systems
ERP Bus
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S88 BatchControl State Model
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PackML State Model
Reference Packaging World
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Plug and Pack Implementation Work

• Unilever State Model, S88
• PackML Web-based Simulation
• Hershey wrapper -- PM session
• Siemens Step7, Higraph
• MARKEM OEM product
• Procter Gamble next talk
• Rockwell Automation S88
• ELAU IEC-61131 / SFC
• Pfizer GAMP Validation

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PackML Plug and PackState Model Interfaces I
Reference Andrew McDonald talk, UCIMA
meeting, Bologna, Italy, 2002
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2. Web-based Simulation

• Operate a line of four PackML packaging machines
  in your web browser
• ActiveX control available to public by web
  download

www.packml.org/simulation
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4. Siemens video
Code available for free download at PackML.org
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5. MARKEM PackML
UI showing time in each state
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7. Rockwell Automation PackML

• State Model pilot projects
• Hershey
• Procter and Gamble
• State Model commercial products at Pack Expo 2002
  
• Rockwell IMC Commercial Engineering Group
• Food Machinery Sales MACH 3 horizontal flow
  wrapper. Booth 2289

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8. ELAU PackML IEC-61131 implementation
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9. Pharmacia PackML

• FDA,
• Validation,
• GAMP,
• 21 CFR
• part 11

Reference Bob Martell, Pfizer, Bologna, Italy,
2002
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PackML and S88

• Batch Control S88 and PackML
• State Model - a unified approach

Batch Manufacturing
Packaging
S88 software
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Packaging Wrap

• Plug and Pack control mission
• Collaborative effort of the industry
• Guidelines are available now
• Implementation by industry happening now
• We invite dialog with ISA Batch control
  activists

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Help and Contacts

• Web sites
• www.arcweb.com/omac
• www.packml.org
• Fred Putnam, speaker, PackML chair
• 987-470-0099 x231
• fputnam_at_markem.com

THANK YOU