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Wheels

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Torquing Lug Nuts. Torque is very important, especially on vehicles with mag wheels and lightweight hubs ... might allow the lug nuts to loosen and the wheel ... – PowerPoint PPT presentation

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Title: Wheels


1
Wheels Tires
2
Contents
  • Wheels
  • Valve stems and cores
  • Tires
  • Lug nuts, studs, and bolts
  • Wheel weights
  • Hub and wheel bearing assemblies

3
Wheels
  • Designed to support the tire while withstanding
    loads from acceleration, braking, and cornering
  • Made of steel, aluminum, or magnesium
  • Lightest weight is desirable to reduce unsprung
    weight, improving handling

4
Wheel Assembly
5
Mag Wheels
  • Aluminum or magnesium wheelsare often called
    mags

6
Drop-Center Wheel
  • Allows for easier installation and removal of the
    tire
  • Center of the wheel is smaller in diameter than
    the rim
  • When installing a tire, it can fall into the
    recess, then, the other side of the tire bead can
    be forced over the rim

7
Drop-Center Wheel
  • Note the smaller diameter in thecenter of the rim

8
Dimensions of a Wheel
9
Safety Rims
  • Small ridges on the rim hold the tire on the
    wheel during a tire blowout or flat

10
Valve Stems and Cores
  • Valve stem
  • pressed into a hole in the wheel of a tubeless
    tire to allow inflation and deflation
  • Valve core
  • spring-loaded air valve that is threaded into the
    valve stem
  • Valve cap
  • protects the air valve and stem threads from
    dirt, moisture, and damage

11
Valve Stem Assembly
  • Valve stem snaps into the holein the wheel

Press fit forms an airtight seal
Valve core screws into the valve stem body
12
Tires
  • Tires perform two basic functions
  • act as a soft cushion between the road and the
    metal wheel
  • provide adequate traction (friction) with the
    road surface

13
Tire Types
  • Pneumatic
  • filled with air
  • internal air pressure pushes out on the inside of
    the tire to support the vehicle
  • Tubeless tire
  • does not use an inner tube
  • tire and wheel form an airtight unit
  • Tube-type tire
  • uses an inner tube to hold air pressure

14
Tubeless Tire
15
Parts of a Tire
16
Tire Rolling Resistance
  • Measurement of the amount of friction produced as
    the tire operates on the road surface
  • High rolling resistance increases fuel
    consumption and wear
  • Rolling resistance is reduced by higher inflation
    pressure, tire design, and a lighter vehicle

17
Tire Construction
  • There are many design variations
  • different numbers of plies may be used
  • plies may run at different angles
  • different materials may be used
  • Three types of tires used on automobiles
  • bias ply
  • belted bias tire
  • radial tire

18
Bias Ply Tire
  • Plies run on an angle from bead to bead
  • Angle is reversed from ply to ply
  • Does not use belts
  • Body of the tire flexes easily
  • Provides a smooth ride
  • Plies and tread are weakest
  • reduces traction at high speeds
  • increases rolling resistance

19
Bias Ply Tire
20
Belted Bias Tire
  • Bias tire with belts added to increase tread
    stiffness
  • Belts lie under the tread area only
  • Two stabilizer belts and two or more plies
    improve tire performance
  • provides a smooth ride and good traction
  • reduces rolling resistance

21
Belted Bias Tire
22
Radial Ply Tire
  • Plies run straight across from bead to bead
  • Stabilizer belts lie beneath the tread
  • Belts can be made of steel, flexten, fiberglass,
    or other materials

23
Radial Ply Tire
  • Uses a very flexible sidewall with a stiff tread
  • provides a very stiff footprint
  • improves safety, cornering, braking, and wear
  • may produce a harsher ride at low speeds

24
Radial Ply Tire
25
Tire Sidewall Markings
26
Tire Size
  • Alpha-NumericUses letters and numbers to denote
    tire size in inches and its load-carrying
    capacity in pounds

27
Tire Size
  • P-MetricUses metric values and international
    standards

28
Tire Size
29
Tire Size
  • If you switch tire size on a car you can mess up
    the speedometer to figure out how close you are
    do the math to figure out the diameter.
  • For a 205/75R15 tire it would look like this
  • 205 X .75 x 2 25.4 15 27.106
  • Tire size X Aspect ratio X 2 25.4 Rim size
  • 100

30
Points of Measurement
31
Aspect Ratio
  • Height-to-width ratio of a tire. Comparison of a
    tires height and width

32
Maximum Load Rating
  • Amount of weight the tire can carry at the
    recommended inflation pressure
  • Printed on the sidewall
  • P-metric
  • given in kilograms and pounds
  • Alpha-numeric
  • indicated by a letter such as B, C, or D

33
Maximum Inflation Pressure
  • Highest air pressure that should be pumped into
    the tire
  • Many tires have a maximum recommended pressure of
    32 to 40 psi (220 to 275 kPa)

34
Tread Plies
  • Number of plies and ply rating
  • 2-ply
  • 2-ply with a 4-ply rating
  • 4-ply
  • Greater number of plies usually indicates a
    greater load-carrying capacity

35
DOT Serial Number
  • Identifies the manufacturer, plant, location,
    construction, and date of manufacture
  • Stamped into the sidewall
  • Department of Transportation rating means the
    tire has passed prescribed safety tests

36
Tire Grades
  • Tread wear
  • given as a number, 100 to 500
  • higher number is more resistant to wear
  • Tire traction
  • given as an A, B, or C
  • A rating has the most traction
  • Tire temperature resistance
  • given as an A, B, or C
  • A rating resists temperature buildup best

37
Speed Rating
  • Maximum allowable sustained road speed a tire can
    safely withstand without failure
  • Ratings range from B to Z
  • B rating 31mph or 50 km/h
  • Z rating 149 mph or 238 km/h

38
Wear Bars
  • When too much tread has worn away, solid rubber
    bars will show up across the tread

39
Compact Spare Tire
  • This is a high pressure spare, requiring60 psi
    (415 kPa)

40
Self-Sealing Tires
  • Coating of sealing compound is applied to the
    liner
  • If a nail punctures the tire, air pressure will
    push the soft compound into the hole to stop air
    leakage

41
Self-Sealing Tire Action
  • A. Nail punctures tire
  • B. Nail is pulled out
  • C. Sealing compound flows into the hole

42
Retreads
  • Used tires that have had a new tread vulcanized
    to the old carcass, or body
  • Large truck tires are often recapped because of
    the high cost of new truck tires

43
Run-Flat Tires
  • Use extremely stiff sidewall construction
  • Still usable with a loss of air pressure
  • Tire will still retain most of its shape because
    the sidewall is strong enough to support vehicle
    weight

44
Run-Flat Tires
45
Tire Inflation Monitoring System
  • Often used with run-flat tires
  • Pressure sensors are mounted on each wheel
  • If tire pressure is not correct, the wheel sensor
    produces a radio signal
  • Signal is received by a module that turns on a
    dash warning light

46
Pressure Sensor
47
System Operation
48
Tire Maintenance
  • Maintenance procedures include periodic
    inspection, checking inflation pressure, and tire
    rotation
  • These maintenance steps help ensure safety and
    longer tire life

49
Checking Tire Inflation Pressure
  • Remove valve stem cap
  • Press the tire gauge squarely over the stem
  • Compare reading to the maximum pressure printed
    on the tire sidewall or operators manual
  • Adjust as necessary
  • Reinstall the cap

50
Tire Service Tools
51
Rotating Tires
  • Ensures maximum tire life
  • Front and rear tires wear differently
  • Rotation helps even out tire wear
  • Tires are rotated at intervals such as every 3000
    miles (5000 km)

52
Tire Rotation Patterns
53
Lug Nuts, Studs, and Bolts
  • Lug nuts
  • hold the wheel and tire assembly on the vehicle
  • Lug studs
  • special studs that accept the lug nuts
  • Lug bolts
  • used instead of nuts
  • screw into threaded holes in the hub or axle
    flange

54
Lug Nut and Stud
  • Stud is pressed into the hub oraxle flange

If metric or left-hand threads are used, markings
will normally be given
55
Torquing Lug Nuts
  • Torque is very important, especially on vehicles
    with mag wheels and lightweight hubs
  • Overtorquing can cause wheel and hub distortion,
    or brake pulsation
  • Undertorquing might allow the lug nuts to loosen
    and the wheel to fall off

56
Torquing Lug Nuts
  • Torque nuts to specifications in a crisscross
    pattern

57
Replacing Lug Studs
  • Lug studs can become stripped or worn
  • Force out the old stud with a pressing tool
  • To install new studs, use flat washers and a lug
    nut
  • Draw the new stud into place by tightening the
    nut on the washers
  • If the hub is removed from the vehicle, a
    hydraulic press can be used

58
Hub and Wheel Bearing Assemblies
  • Reduces friction by allowing the wheel to turn
    freely around the spindle, in the steering
    knuckle, or in the bearing support
  • Three types of bearings
  • ball bearing
  • roller bearings
  • tapered roller bearings (most common)

59
Ball Bearing
  • Balls allow parts to rotate with a minimum amount
    of friction and wear

60
Tapered Roller Bearing
  • Lubricated with high-temperature grease

61
Hub and Wheel Bearing(Nondriving Wheels)
  • Spindle is stationary, providing a mounting place
    for the wheel bearings, hub, and wheel
  • Hub is partially filled with grease to lubricate
    the bearings
  • Nut on the end of the spindle allows adjustment
    of the bearing preload

62
Hub and Wheel Bearing(Nondriving Wheels)
63
Hub and Wheel Bearing(Nondriving Wheels)
  • Used on the front of rear-wheel-drive cars or the
    rear of front-wheel-drive cars

64
Hub and Wheel Bearing(Driving Wheels)
  • Axle shaft rotates inside a stationary support
  • Drive shaft fits through the center of the
    bearings
  • Hub is splined to the axle shaft
  • Ball bearings are lubricated by thick,
    high-temperature grease

65
Hub and Wheel Bearing(Driving Wheels)
66
Hub and Wheel Bearing(Driving Wheels)
  • Commonly used on the front of front-wheel-drive
    vehicles

67
Hub and Wheel Bearing (Four-Wheel Drive)
  • Front drive axle extends through a stationary
    spindle
  • Special free-wheel, or locking hub transfers
    power from the axle to the hub-disc assembly when
    in four-wheel-drive

68
Hub and Wheel Bearing (Four-Wheel Drive)
  • Front axle, brakes, hub, and wheel bearing
    assembly
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