ConocoPhillipsPetronRio Tinto ShovelDragline Open Gear Lubricant Presentation - PowerPoint PPT Presentation

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ConocoPhillipsPetronRio Tinto ShovelDragline Open Gear Lubricant Presentation

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... out as a designer and manufacturer of specialty lubricants for ... and machining in the Milwaukee Wisconsin area with customers like Briggs and Stratton, OMC, ... – PowerPoint PPT presentation

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Title: ConocoPhillipsPetronRio Tinto ShovelDragline Open Gear Lubricant Presentation


1
ConocoPhillips/Petron/Rio TintoShovel/Dragline
Open Gear Lubricant Presentation
  • Lubricant Management Committee MeetingWednesday,
    August 18, 2004
  • Denver, Colorado

2
Presentation Outline
  • Who is Petron?
  • Customer Lists
  • ConocoPhillips/Petron Partnership
  • Types of Open Gears
  • Types of Open Gear Lubrication (OGL)
  • Mine Applications
  • Shovel / Dragline
  • Plant Applications
  • Mills Kilns
  • ConocoPhillips/Petron Customer Sites
  • Service Program
  • Proof of Performance (POP)

3
Who is Petron?
  • Founded in 1968 by two Mobil Oil employees in New
    Berlin, Wisconsin.Art Klenner and Bill Buck.
    Each had worked for Mobil for more than 20 years.
    Started with 5 employees.
  • Sold to West Chemical Products Inc. in 1982. West
    Chemical is a privately held company with
    majority shares held by the Woody Phares family
    of Princeton New Jersey. Petron remains an
    independent subsidiary of West Chemical Products.
  • Petron in 2003 had annual sales in excess of
    16,000,000. We have 35 employees.

4
Who is Petron?
  • Our facility in New Berlin Wisconsin is 58,000
    square feet. We have 32 mixing and storage
    kettles with a total capacity of 211,000 gallons.
    We ship product throughout the world from our
    facility.
  • Petron started out as a designer and manufacturer
    of specialty lubricants for a regional market
    place. Namely metal working and machining in the
    Milwaukee Wisconsin area with customers like
    Briggs and Stratton, OMC, Evinrude, Gehl,
    Tecumseh and the taconite mines in Michigan where
    the mining lubricants were born for mills and
    kilns.

5
Who is Petron?
  • 1980 Petron became the first open gear lubricant
    company to take the lead out of its open gear
    lubricant, Gear Shield NC, which gave us an
    advantage over all other competitors. We were
    also the first to remove the aromatic
    hydrocarbons (1987) as well as chlorinated
    solvents (1991) from our open gear lubricants.

6
Who is Petron?
  • In the early 80s we expanded our marketing of
    mining products first to Minnesota taconite
    mining then by the mid 80s to Eastern Canada
    taconite to late 80s to copper and gold in the
    SW USA and early 90s to select cement plants,
    mostly concentrating on mill and kiln open gears.
    Also in the early 90s we started selective
    marketing to open gear industries in Australia,
    Chile and South Africa. Since 2000 we have made
    major in-roads into Brazil and China. In the
    later part of the 90s we also started concerted
    efforts to promote our shovel products worldwide.

7
Who is Petron?
  • Petron lubricates 80 of all mill gears in the
    copper, gold, taconite industries of North
    America and 45 of all cement mills and kilns in
    North America.
  • Petron lubricates some of the largest, highest
    horsepower, gear sets in the world. Just to name
    a fewEscondida in Chile, Sossego in Brazil,
    Alumbrera in Argentina, Copperton in Utah USA,
    TXI Cement, Midlothian, Texas.
  • 1999--- ISO 90011994 Certified
  • 2003---ISO 90012000 Certified

8
Customer List Mining (Copper/Gold)
  • Alumbrera, Argentina
  • Anglo Gold, South Africa
  • ASARCO
  • Mission
  • Ray
  • Hayden
  • Sahaurita
  • B.H.P.
  • Barrick Gold
  • Cajone, Peru
  • Chuquicamata, Chile
  • El Indio, Chile
  • El Teniente, Chile
  • Escondita, Chile
  • Freeport, Indonesia
  • Glamis RandGold
  • Grupo Mexico
  • Cananea
  • DeCobre
  • Homestake
  • Inti Raymi, Bolivia
  • Kennecott Copperton
  • Montos Blanco, Chile
  • Montos DeOro, Chile
  • Mt. Isa, Australia
  • Newmont Gold
  • Phelps Dodge
  • Morenci
  • Tyrone
  • Bagdad
  • Sierrita
  • Chino
  • Rio Tinto
  • Borax
  • KUCC
  • Tintaya, Peru
  • Toquepala, Peru

9
Customer List Taconite
  • Cleveland Cliffs
  • Hibbing Taconite
  • United Taconite (formerly EVTAC)
  • Empire
  • Tilden
  • Inland Steel
  • Iron Ore Company of Canada
  • USX Minntac
  • Quebec Cartier Mt. Wright and Port Cartier

10
Customer List Shovels
  • Asarco Ray Mine, Arizona2 - PH 4100A3 - PH
    2800 XPA1 - PH 2800 XPB1 - PH 2300 XPA
  • Asarco Mission Mine, Arizona1 - PH 4100A1 -
    PH 2800 XPA3 - PH 2300
  • US Borax Mine, California2 - PH 4100A
  • Mexicana De Cananea, Sonora1 - PH 4100 XPB1 -
    Bucyrus 4952 - PH 2800 Mark 22 - PH 2800 XP1
    - PH 2800 XPB
  • Mexicana De Cobre, Sonora2 - Bucyrus 3951 - PH
    2800 XPA1 - PH 21001 - PH 2800 XPA
  • Phelps Dodge Morenci Mine, Arizona8 - PH 41004
    - PH 2800
  • Phelps Dodge Chino Mine, New Mexico2 - PH 2800
    XP1 - Bucyrus 495
  • Phelps Dodge Tyrone Mine, New Mexico2 - PH 2800
    XPA1 - PH 4100 XP
  • Newmont Twin Creeks Mine, Nevada2 - PH 2800 XPA

11
Customer List Draglines
  • Trapper Mining Inc. , Colorado3 - Page 752
  • Crystal River Quarry, Florida1 - Bucyrus 1260 W
  • JM Huber Corporation, Georgia1 - Marion 7500 W
  • SYAR Industries Inc, California1 - Bucyrus 480
    W1 - Bucyrus 380 W1 - Bucyrus 9W
  • Florida Rock, Florida1 Bucyrus 1250

12
ConocoPhillips/Petron Partnership
ConocoPhillips
Petron
  • Largest petroleum refiner in the United States
    providing exploration, products, and technical
    services to the mining industry worldwide.
  • A world leader providing products and services to
    the mining industry.
  • Designer, manufacturer and service provider to
    the metal working, mining, cement, and power
    generation industries.
  • A world leader in OGL design and manufacture.

13
ConocoPhillips/Petron Partnership
  • ConocoPhillips offers Petron the opportunity to
    grow our OGL business with a world leading
    provider of products and services to the mining
    industry.
  • Petron provides ConocoPhillips the opportunity to
    enhance their product offering through the
    private label of Petron open gear lubricants.
  • The mining industry benefits from this
    partnership (ConocoPhillips/Petron) by receiving
    the highest quality products and services from a
    single-source provider. (Win - Win - Win)

14
Types of Open Gears
  • Spur
  • Rack and Pinion
  • Helical
  • Herringbone
  • Straight Bevel

15
Types of OGL Mine Applications
  • Conoco 595 NC (Summer)
  • Conoco 585 NC (Winter)
  • Conoco 585 NCW (Arctic)

16
Mine Applications Open Pit Copper Mine
17
Mine Applications Bulk Delivery
18
Mine Applications Onboard Delivery
19
Mine Applications Auto-Lube System Inspection
20
Mine Applications Crowd Rack and Pinion
Inspection
21
Mine Applications Crowd Rack Pinion
22
Mine Applications Saddle Block/Boom Inspection
23
Mine Applications Circle Gear
24
Mine Applications Boom Foot Pin
25
Mine Applications Track Carrying Roller
26
Mine Applications Injector Check
27
FYI Documentation
28
Types of OGL Plant Applications
  • Conoco Gear Shield NC
  • Conoco Gear Shield NCW

29
Plant Applications Mills/Kilns
30
Plant Applications
Kiln Gear
Mill Gear
31
ConocoPhillips/Petron Customer List
  • Rio Tinto
  • US Borax
  • Phelps Dodge
  • Morenci
  • Chino
  • Tyrone
  • Newmont Gold
  • Twin Creeks
  • Lone Tree
  • Barrick Gold
  • Florida Rock
  • Numerous other industries and customers sold
    and serviced through ConocoPhillips distribution
    network.

32
ConocoPhillips/Petron Standard Service Package
  • Regular inspections
  • Written report left with key plant personnel with
    optional follow-up electronic report.
  • Temperature profiling of pinion shaft, bearings,
    pinion and ring gears (mills kilns).
  • Visual gearing inspection with strobe light.
  • Digital photographic documentation of gear sets.
  • Training
  • Basic lubrication
  • Operation and maintenance of auto-lubrication
    system
  • Auto-lubrication system operational check
    including
  • Controller / timer / alarm
  • Lubricant reservoir level
  • Air supply / filter / oiler / regulator
  • Lube pump
  • Vent valve / hoses / injectors / spray nozzles
  • Injector output
  • Gear guards
  • Spent lubricant drainage

33
ConocoPhillips/Petron Special Service Package
  • Gear Run-In (mills kilns)
  • Gear Tooth Molds / POP
  • Lubricant Disposal
  • Gear Cleaning
  • Non-destructive Gear Analysis

34
Proof of Performance
  • See ConocoPhillips/Petron 595NC in action on a
    4100 PH shovel (PowerPoint Presentation)
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