Title: ConocoPhillipsPetronRio Tinto ShovelDragline Open Gear Lubricant Presentation
1ConocoPhillips/Petron/Rio TintoShovel/Dragline
Open Gear Lubricant Presentation
- Lubricant Management Committee MeetingWednesday,
August 18, 2004 - Denver, Colorado
2Presentation Outline
- Who is Petron?
- Customer Lists
- ConocoPhillips/Petron Partnership
- Types of Open Gears
- Types of Open Gear Lubrication (OGL)
- Mine Applications
- Shovel / Dragline
- Plant Applications
- Mills Kilns
- ConocoPhillips/Petron Customer Sites
- Service Program
- Proof of Performance (POP)
3Who is Petron?
- Founded in 1968 by two Mobil Oil employees in New
Berlin, Wisconsin.Art Klenner and Bill Buck.
Each had worked for Mobil for more than 20 years.
Started with 5 employees. - Sold to West Chemical Products Inc. in 1982. West
Chemical is a privately held company with
majority shares held by the Woody Phares family
of Princeton New Jersey. Petron remains an
independent subsidiary of West Chemical Products.
- Petron in 2003 had annual sales in excess of
16,000,000. We have 35 employees.
4Who is Petron?
- Our facility in New Berlin Wisconsin is 58,000
square feet. We have 32 mixing and storage
kettles with a total capacity of 211,000 gallons.
We ship product throughout the world from our
facility. - Petron started out as a designer and manufacturer
of specialty lubricants for a regional market
place. Namely metal working and machining in the
Milwaukee Wisconsin area with customers like
Briggs and Stratton, OMC, Evinrude, Gehl,
Tecumseh and the taconite mines in Michigan where
the mining lubricants were born for mills and
kilns.
5Who is Petron?
- 1980 Petron became the first open gear lubricant
company to take the lead out of its open gear
lubricant, Gear Shield NC, which gave us an
advantage over all other competitors. We were
also the first to remove the aromatic
hydrocarbons (1987) as well as chlorinated
solvents (1991) from our open gear lubricants.
6Who is Petron?
- In the early 80s we expanded our marketing of
mining products first to Minnesota taconite
mining then by the mid 80s to Eastern Canada
taconite to late 80s to copper and gold in the
SW USA and early 90s to select cement plants,
mostly concentrating on mill and kiln open gears.
Also in the early 90s we started selective
marketing to open gear industries in Australia,
Chile and South Africa. Since 2000 we have made
major in-roads into Brazil and China. In the
later part of the 90s we also started concerted
efforts to promote our shovel products worldwide.
7Who is Petron?
- Petron lubricates 80 of all mill gears in the
copper, gold, taconite industries of North
America and 45 of all cement mills and kilns in
North America. - Petron lubricates some of the largest, highest
horsepower, gear sets in the world. Just to name
a fewEscondida in Chile, Sossego in Brazil,
Alumbrera in Argentina, Copperton in Utah USA,
TXI Cement, Midlothian, Texas. - 1999--- ISO 90011994 Certified
- 2003---ISO 90012000 Certified
8Customer List Mining (Copper/Gold)
- Alumbrera, Argentina
- Anglo Gold, South Africa
- ASARCO
- Mission
- Ray
- Hayden
- Sahaurita
- B.H.P.
- Barrick Gold
- Cajone, Peru
- Chuquicamata, Chile
- El Indio, Chile
- El Teniente, Chile
- Escondita, Chile
- Freeport, Indonesia
- Glamis RandGold
- Grupo Mexico
- Cananea
- DeCobre
- Homestake
- Inti Raymi, Bolivia
- Kennecott Copperton
- Montos Blanco, Chile
- Montos DeOro, Chile
- Mt. Isa, Australia
- Newmont Gold
- Phelps Dodge
- Morenci
- Tyrone
- Bagdad
- Sierrita
- Chino
- Rio Tinto
- Borax
- KUCC
- Tintaya, Peru
- Toquepala, Peru
9Customer List Taconite
- Cleveland Cliffs
- Hibbing Taconite
- United Taconite (formerly EVTAC)
- Empire
- Tilden
- Inland Steel
- Iron Ore Company of Canada
- USX Minntac
- Quebec Cartier Mt. Wright and Port Cartier
10Customer List Shovels
- Asarco Ray Mine, Arizona2 - PH 4100A3 - PH
2800 XPA1 - PH 2800 XPB1 - PH 2300 XPA - Asarco Mission Mine, Arizona1 - PH 4100A1 -
PH 2800 XPA3 - PH 2300 - US Borax Mine, California2 - PH 4100A
- Mexicana De Cananea, Sonora1 - PH 4100 XPB1 -
Bucyrus 4952 - PH 2800 Mark 22 - PH 2800 XP1
- PH 2800 XPB
- Mexicana De Cobre, Sonora2 - Bucyrus 3951 - PH
2800 XPA1 - PH 21001 - PH 2800 XPA - Phelps Dodge Morenci Mine, Arizona8 - PH 41004
- PH 2800 - Phelps Dodge Chino Mine, New Mexico2 - PH 2800
XP1 - Bucyrus 495 - Phelps Dodge Tyrone Mine, New Mexico2 - PH 2800
XPA1 - PH 4100 XP - Newmont Twin Creeks Mine, Nevada2 - PH 2800 XPA
11Customer List Draglines
- Trapper Mining Inc. , Colorado3 - Page 752
- Crystal River Quarry, Florida1 - Bucyrus 1260 W
- JM Huber Corporation, Georgia1 - Marion 7500 W
- SYAR Industries Inc, California1 - Bucyrus 480
W1 - Bucyrus 380 W1 - Bucyrus 9W - Florida Rock, Florida1 Bucyrus 1250
12ConocoPhillips/Petron Partnership
ConocoPhillips
Petron
- Largest petroleum refiner in the United States
providing exploration, products, and technical
services to the mining industry worldwide. - A world leader providing products and services to
the mining industry.
- Designer, manufacturer and service provider to
the metal working, mining, cement, and power
generation industries. - A world leader in OGL design and manufacture.
13ConocoPhillips/Petron Partnership
- ConocoPhillips offers Petron the opportunity to
grow our OGL business with a world leading
provider of products and services to the mining
industry. - Petron provides ConocoPhillips the opportunity to
enhance their product offering through the
private label of Petron open gear lubricants. - The mining industry benefits from this
partnership (ConocoPhillips/Petron) by receiving
the highest quality products and services from a
single-source provider. (Win - Win - Win)
14Types of Open Gears
- Spur
- Rack and Pinion
- Helical
- Herringbone
- Straight Bevel
15Types of OGL Mine Applications
- Conoco 595 NC (Summer)
- Conoco 585 NC (Winter)
- Conoco 585 NCW (Arctic)
16Mine Applications Open Pit Copper Mine
17Mine Applications Bulk Delivery
18Mine Applications Onboard Delivery
19Mine Applications Auto-Lube System Inspection
20Mine Applications Crowd Rack and Pinion
Inspection
21Mine Applications Crowd Rack Pinion
22Mine Applications Saddle Block/Boom Inspection
23Mine Applications Circle Gear
24Mine Applications Boom Foot Pin
25Mine Applications Track Carrying Roller
26Mine Applications Injector Check
27FYI Documentation
28Types of OGL Plant Applications
- Conoco Gear Shield NC
- Conoco Gear Shield NCW
29Plant Applications Mills/Kilns
30Plant Applications
Kiln Gear
Mill Gear
31ConocoPhillips/Petron Customer List
- Rio Tinto
- US Borax
- Phelps Dodge
- Morenci
- Chino
- Tyrone
- Newmont Gold
- Twin Creeks
- Lone Tree
- Barrick Gold
- Florida Rock
- Numerous other industries and customers sold
and serviced through ConocoPhillips distribution
network.
32ConocoPhillips/Petron Standard Service Package
- Regular inspections
- Written report left with key plant personnel with
optional follow-up electronic report. - Temperature profiling of pinion shaft, bearings,
pinion and ring gears (mills kilns). - Visual gearing inspection with strobe light.
- Digital photographic documentation of gear sets.
- Training
- Basic lubrication
- Operation and maintenance of auto-lubrication
system
- Auto-lubrication system operational check
including - Controller / timer / alarm
- Lubricant reservoir level
- Air supply / filter / oiler / regulator
- Lube pump
- Vent valve / hoses / injectors / spray nozzles
- Injector output
- Gear guards
- Spent lubricant drainage
33ConocoPhillips/Petron Special Service Package
- Gear Run-In (mills kilns)
- Gear Tooth Molds / POP
- Lubricant Disposal
- Gear Cleaning
- Non-destructive Gear Analysis
34Proof of Performance
- See ConocoPhillips/Petron 595NC in action on a
4100 PH shovel (PowerPoint Presentation)