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Title: GOING TO MARS WITH NUCLEAR THERMAL PROPULSION


1
GOING TO MARS WITHNUCLEAR THERMAL PROPULSION
  • Daniel Robert Kirk
  • Assistant Professor
  • Mechanical and Aerospace Engineering Department
  • Florida Institute of Technology
  • October 22, 2004
  • Department of Physics and Space Sciences
    Colloquium

2
GOING TO MARS WITH NUCLEAR THERMAL ROCKET
PROPULSION
  • Comments from President Bush (January 2004)
  • Our third goal is to return to the Moon by 2020,
    as the launching point for missions beyond.
  • With the experience and knowledge gained on the
    Moon, we will then be ready to take next steps of
    space exploration Human missions to Mars and to
    worlds beyond.
  • A human mission to Mars implies need to move
    large payloads as rapidly as possible, in an
    efficient and cost-effective manner
  • Renewed interest in break-through deep space
    science/exploration missions
  • Project Prometheus and Jupiter Icy Moon Orbiter
    (JIMO)

3
OVERVIEW
  • Rocket Overview
  • Categorization of various types of Rockets
  • Rocket Mission Selection Guide
  • Rocket Performance Parameters
  • Nuclear Thermal Propulsion
  • Historical Overview
  • Hot Hydrogen Properties
  • Fluid Mechanic and Heat Transfer Modeling
  • Simulation Results
  • Future Work What can we do at FIT?
  • How to Simulate Nuclear Reactors for Space
    Applications
  • New Experimental Facility
  • Analytical and Computational Efforts

4
WHY ROCKET PROPULSION?
  • Rockets provide means to
  • Insert payloads into space (satellites,
    experiments, defense applications, etc.)
  • Space exploration (Atmospheric, solar system)
  • Precise, continuous or pulsed, momentum change
    (station keeping)
  • Weapons (wide range of missiles cruise 1st stage
    boost, ICBM)
  • Rapid change in momentum devices (retro-rockets,
    JATO, car air bags)
  • Rockets vs. other propulsion devices
  • Advantages orbital insertion, deep space travel,
    etc.
  • Disadvantages carry all propellant, small
    payload fraction (STS 0.01)
  • Area of vigorous research and development
  • Rocket propulsion is an exact, but not a
    fundamental subject
  • No basic scientific laws of nature peculiar to
    propulsion

5
ROCKET CLASSIFICATION
  • Rockets may be classified in many ways
  • Depending on energy source (chemical, electrical,
    nuclear, etc.)
  • Depending on gas acceleration mechanism / force
    on vehicle mechanism
  • Basic function (booster, sustainer, station
    keeping)
  • Type of vehicle (missile, aircraft, spaceship)
  • Based on performance measures (T, T/W, Isp, h)
    and/or propellant types
  • By number of stages
  • Primary distinction between Chemical (thermal)
    and Electrical systems
  • Only types of rockets in operation today
  • However, a future human mission to Mars will
    likely utilize a NEW version of an OLD concept
    Nuclear Thermal Propulsion

6
CHEMICAL (THERMAL) ROCKETS ENERGY LIMITED
7
HOW A CHEMICAL ROCKET WORKS
F
Chemical Energy
  • Rocket Propulsion (class of jet propulsion) that
    produces thrust by ejecting stored matter
  • Propellants are combined in a combustion chamber
    where chemically react to form high TP gases
  • Gases accelerated and ejected at high velocity
    through nozzle, imparting momentum to engine
  • Thrust force of rocket motor is reaction
    experienced by structure
  • Same phenomenon which pushes a garden hose
    backward as water flows from nozzle
  • QUESTION
  • Could a jet or rocket engine exert thrust while
    discharging into a vacuum (with not atmosphere to
    push against)?

Thermal Energy
Kinetic Energy
8
ELECTRIC ROCKETS POWER LIMITED
9
NUCLEAR PROPULSION PROJECT ORION
  • 1955 (classified paper) release atomic bombs
    behind a spacecraft
  • Bombs would explode, creating a hot plasma, which
    would them push against a spacecraft pusher
    plate, propelling it forward
  • Interstellar version called for a 40-million-ton
    spacecraft to be powered by the sequential
    release of ten million bombs, each designed to
    explode roughly 60 m to vehicle's rear
  • Nuclear test-ban treaty explosion of nuclear
    devices illegal
  • This is the first time in modern history that a
    major expansion of human technology has been
    suppressed for political reasons."

10
ADVANCED PROPULSION TECHNOLOGIES
  • Solar sailing is a method of converting light
    energy from the sun into a source of propulsion
    for spacecraft
  • Obtain propulsive power directly from Sun
  • No Engine ? No Need to Carry Fuel
  • Photons are reflected off giant, mirror-like
    sails made of thin, lightweight, reflective
    material
  • Continuous pressure exerted by photons provide
    thrust
  • Very high Isp
  • Open up new regions of solar system for
    exploration, with no environmental impact on
    Earth
  • Leading candidate for missions that require
    spacecraft to hold position in space, rather than
    orbit Earth or Sun
  • May also extend duration of other missions
  • Light Sails Do NOT harvest the solar wind for
    their propulsion (solar wind lt 0.1 due to that
    of light pressure)
  • Do not convert to electricity like solar cells

11
FUTURE OF SPACE PROPULSION (?)
12
MOMENTUM EXCHANGE TETHERS
  • Momentum-eXchange/Electrodynamic-Reboost (MXER)
    tether is combination of technologies designed to
    help propel satellites and spacecraft
  • Long, strong cable rotating in an elliptical
    orbit around Earth
  • Like a catapult, one end of tether catches
    payloads in LEO, accelerates them to higher
    velocities, and then throws them into
    higher-energy orbits
  • Momentum to payload restored using ED forces to
    push against Earths B field
  • Solar power drives ionospheric current, tether
    reboost without using propellant

13
WHAT IS ENERGY LIMIT?
  • The basic secret of space travel and extending
    human presence throughout heliocentric space is
    energy, immense quantities of energy

14
ANTIMATTER PROPULSION
  • Propulsion by annihilation of matter and
    antimatter is under investigation
  • Mixture of matter/antimatter provides highest
    energy density of any propellant
  • Most efficient chemical reactions produce about 1
    x 107 J/kg, nuclear fission 8 x 1013 J/kg, and
    nuclear fusion 3 x 1014 J/kg, complete
    annihilation of matter and antimatter, E mc2,
    yields 9 x 1016 J/kg
  • Matter-antimatter annihilation releases about ten
    billion times more energy than H2/LOX mixture
    that powers SSME and 300 times more than fusion
    reactions at Sun's core
  • Antimatter must be manufactured
  • 1 gram of antimatter 62.5 trillion
  • Isp 10,000,000 s
  • Mars in 2 hours

1/10th gram antimatter
15
EVERYTHING YOU NEED TO KNOW TO BE A ROCKET
SCIENTIST
  • Thrust, N
  • How much Force?
  • T/W is key metric for launch vehicles
  • Less important with space exploration
    applications
  • Specific Impulse, sec
  • How Efficient?
  • High thrust (chemical) have low specific impulse
  • High specific impulse (electric) rockets usually
    have low thrust
  • Increasingly important for space exploration
    applications
  • Increases with increasing temperature and
    decreasing molecular weight
  • Ideal Rocket Equation, m/s (1 form of many)
  • When and How Fast?
  • Can a rocket travel to a speed faster than speed
    at which exhaust leaves rocket?

16
PERFORMANCE COMPARISON
17
OUTLINE
  • Rocket Overview
  • Categorization of various types of Rockets
  • Rocket Mission Selection Guide
  • Rocket Performance Parameters
  • Nuclear Thermal Propulsion
  • Historical Overview
  • Hot Hydrogen Properties
  • Fluid Mechanic and Heat Transfer Modeling
  • Simulation Results
  • Future Work What can we do at FIT?
  • How to Simulate Nuclear Reactors for Space
    Applications
  • New Experimental Facility
  • Analytical and Computational Efforts

18
WHY NUCLEAR THERMAL PROPULSION?
  • NTP improvement 100-400 percent over best
    conventional rocket motors
  • Large gain in DV, Isp possible with NTP rockets
  • Operate for short time 1-3 HRS to achieve
    desired DV
  • Highly reduced mission times (12-14 months vs.
    2-3 years to Mars)
  • Combination of temperature and low molecular
    weight Isp 900 s (2 x SSME)

19
BACKGROUND REVIEW OF PROGRAMS (1955-PRESENT)
  • Rover/NERVA, GE-710, ANL (1955-1973)
  • Soviet Union (195?-1986)
  • SDI (1983-1988)
  • SEI (1989-1993)
  • INSPI (UF) /LUTCH (1993-1997)
  • INSPI (1992-Present)

20
ROVER/NERVA HISTORY
  • Main objective of Rover/NERVA (Nuclear Engine for
    Rocket Vehicle Application) was to develop a
    flight-rated thermodynamic nuclear rocket engine
  • Initially program and engine designed for missile
    applications
  • 1958 NASA use in advanced, long-term space
    missions
  • Reactor Tests
  • Kiwi-A, Kiwi-B, Phoebus, Pewee, and the Nuclear
    Furnace, all conducted by Los Alamos to prove
    concepts and test advanced ideas
  • Rocket Engine Tests
  • Aerojet and Westinghouse tests NRX-A2 (NERVA
    Reactor Experiment), A3, EST (Engine System
    Test), A5, A6, and XE-Prime (Experimental
    Engine).
  • Conducted at Nuclear Rocket Development Station
    at AEC's Nevada Test Site
  • Late 1960's and early 1970's, Nixon
    Administration cut NASA and NERVA funding cut
    dramatically and ultimately project ended in 1973

21
COMPARISON OF REACTORS TESTED IN ROVER/NERVA
PROGRAM
22
PICTURES FROM ROVER/NERVA TESTING
23
NTP BASIC OPERATION
  • NTP rockets utilize fission energy to heat a
    reactor core to high temperatures
  • Monopropellant H2 coolant/propellant flowing
    through core becomes superheated and exits engine
    at very high exhaust velocities

24
CORE DETAILS AND MAJOR COMPONENTS
25
MORE CORE DETAILS KIWI 4B
26
NTP BASIC OPERATION
27
NUCLEAR-FUEL MATERIALS
  • Uranium The mother of all nuclear fuels
  • Uranium found in 1727, discovered as a
    unique, half-metal in 1789
  • Concept of nuclear fission first introduced in
    1939
  • U3O8 U234, U235, U238
  • Pu239 (may also be formed from U238)
  • Th232 (? U233) Note BLUE fissionable fuel, RED
    source material
  • Fuel is highly enriched (90-99 U235 present)
  • Most important properties Nuclear properties
    (cross sections, particle behavior, burn up),
    physical, thermal, mechanical, chemical (hot H2)
    effects)
  • About 10 billion nuclear fuel atoms undergoing
    fission / cm3-sec in reactor core
  • May be varied to control Temperature very acutely
  • Fission process is independent of
    propellant/coolant flow
  • 600,000 pounds of chemical fuel 1 pound of
    nuclear fuel

28
THERMAL GENERATION MECHANISM NUCLEAR FISSION
Various coolants may be used H2O, Ar, He, liquid
metals, H2
Total Radiation Exposure Mission to Mars NTP lt
Chemical Rocket
29
IF NTP SO GOOD, WHY HASNT IT HAPPENED?
  • Sounds too much like Buck Rogers!, President
    Eisenhower (1958)
  • The day is not far off when nuclear rockets will
    prove feasible for space flight. (1965)
  • Chicken and egg syndrome"
  • It takes longer to develop a NTP system than to
    develop a space mission. Project managers cannot
    include NTP systems in mission planning until
    system has been developed and tested.
  • If only reactors could be developed, users would
    emerge to claim them.
  • NTP ready for flight tests and yet no users have
    come forward in ensuing decades.
  • Cutbacks were made in response to a lack of
    public interest in human space flight, end of
    space race, and growing use of low-cost unmanned,
    robotic space probes.
  • "Post Vietnam Congresses appear more concerned
    with perceived excesses of science and
    technology, hence their abolishment of NTP and
    space committees.
  • Cynical maneuvering, vicious attacks and double
    dealing that led to its closing after years of
    toil to prove the successful development of then
    Project Rover/NERVA in 1973.
  • They pushed NASA hard because it was dominated
    by people who built there lives around chemical
    rockets they didn't want to see nukes come in
    cause they feared it.

30
IF ITS NOT NEW WHAT IS THERE TO DO?
  • Fuel sets upper limit of NTP performance
  • No fuel geometry or material ever totally solved
    NERVA fuel degradation problem.
  • Mass loss limits life by causing significant
    perturbation to core neutronics.
  • Crack development in fuel element coating was
    never completely eliminated.
  • Non-nuclear testing of coated elements revealed
    relationship between diffusion and temperature.
    For every 205 K increase, mass loss increased by
    factor of ten.
  • Limited experimental data at temperature,
    temperature ratio, heat flux, L/D for H2
  • Correlations have not been verified
    experimentally at heat flux levels present in
    coolant channels and accuracy and applicability
    of these equations is in question.
  • Even though Re, Pr, L/D within stated range of
    accuracy for existing correlations, Tw/Tbulk
    ratio exceeds range of database if heat flux is
    high enough.
  • "One overriding lesson from NERVA program is fuel
    and core development should
  • not be tied simply to a series of engine tests
    which require expensive nuclear
  • operation. Definitive techniques for fuel
    evaluation in loops or in non-nuclear
  • heated devices should be developed early and used
    throughout program..."

31
RESEARCH CONTEXT
  • A well thought out and carefully designed NTP
    roadmap is needed
  • NTP is well investigated technology, but
    development / improvement remains
  • Heat transfer relations, geometries, materials,
    etc.
  • Fuel development and evaluation essential
    component of NTP program
  • Testing at max temperatures, heat fluxes,
    transients, duration, re-start, etc.
  • Preliminary Research Programs are Beginning to
    Form
  • Non-Nuclear development to gain knowledge base
  • Design of experiment, data acquisition and
    analysis
  • Partnering to facilitate development
  • Confluence of NASA, industry (PW), and academia
  • Hot H2 NTP experiments at MSFC
  • Support / design / build-up from academia

32
APPROACH
  • Non-nuclear testing in hot H2 environment key to
    engine development
  • T300-3200 K
  • Realistic mass flow rates (0.8-1.5 g/s per) and
    inlet pressures (500 psi)
  • Modular test section investigate NERVA, particle
    bed, pebble bed, etc.
  • Materials characterization and assessment of
    performance/stability in hot H2
  • Safety, instrumentation, diagnostics, etc.

The Rover/NERVA engine is to be used as a
reference, against which other concepts will
be compared. - Dr. Stanley K. Borowski Solid
core has plenty of growth potential. Just because
it's 1960's era technology doesn't mean it's
obsolete. Object of a new program should be to
build on this. If you had kept on working
NERVA you would now have a 4th generation
system. It would have Isp's over 1000, power
densities 3000 MW, and maybe 30 hours of engine
lifetime with 180 stop starts. - Dr. James
Dewar, AEC
33
RANGE OF NTP INPUT DATA
Summary Baseline Case Values Power / Fuel
Element 1MW / Element for each case Flow Rates
1.5 g/s H2 Chamber Pressure 3.5 MPa ( 500
PSI) Maximum Propellant Temperature 2500 K
34
REACTOR TEMPERATURE DISTRIBUTION MODEL
Model Single H2 cooling passage within single
element
Test sub-section to replicate various portions of
cooling path Match power input, H2 temperature
and wall temperature at various x/D, r/D
locations Cooling Hole ID 0.1-0.125 inches /
Cooling Holes OD 0.183 inches L/D 500 for
NERVA elements
35
H2 COOLANT / PROPELLANT COMMENTS
  • Range of interest
  • T300-3000 K, P14.7-1000 psi
  • Important to model H2 properties accurately
  • Up to 1500 K, pressure has little effect on Cp,
    g, m, k
  • For T gt 1500 K, must include pressure effect on
    thermal transport properties
  • References NASA SP King,Kubin and
    Presley,Weber, McCarty, Patch
  • Dissociation ? with ? P at constant T
  • P1 ATM, T3000 K, NH15 vs. P40 ATM, T3000
    K, NH2.6
  • Isp improvement with dissociation, but no impact
    on cf
  • Ionization not relevant at these temperatures
  • P1 ATM, T3000 K, NH O(10-11) vs. P40 ATM,
    T3000 K, NH O(10-12)
  • Compressibility small effect
  • P1 ATM, T3000 K, Z8.2 vs. P40 ATM, T3000
    K, Z1.3

36
H2 DATABASE IMPORTANT TO CAPTURE T P
37
H2 COMMENTS UNIQUE BEHAVIOR
P1 ATM, T2600 K NH3.9 , NH1.3x10-13
P40 ATM, T2600 K NH0.6 , NH8.8x10-15
Effects of dissociation and ionization on cp, k
are dramatic Higher pressures ? dissociation
suppressed NTP nominal range of operation T lt
3500 K and P 20-40 ATM
38
H2 COMMENTS VACUUM SPECIFIC IMPULSE
Phoebus 2A, Ispvac918 s
Vacuum Isp equation corrected for
dissociation Isp based on channel exit
temperature, not mixed-out temperature Mixed-out
temperature (model) 100-300 K lower than exit
temperature, 10 Isp ?
39
H2 COMMENTS DISSOCIATION AND ISP,VAC
As Pch ?, mass flow ?, Thrust (T/W) ? System
optimization for required T/W vs. Isp, future
work consideration Max material (U,Zr,Nb)C
temperature 3300 K (1hr) Max Tmelt (TaC, HfC)
4200 K
40
HYDRODYNAMIC CONSIDERATIONS/MODELING
  • Laminar and Turbulent Regions, critical Reynolds
    numbers
  • ReD 2,300 onset of turbulence
  • ReD 10,000 for fully turbulent conditions
  • ReD 70,000 for Phoebus/NERVA
  • Entrance and fully developed region
  • No satisfactory general expression for entry
    length in turbulent flow
  • Fully-developed turbulent flow for x/D gt 20
    (approx. independent of ReD)
  • Pressure drop and inlet/exit boundary conditions
  • Total pressure decrease due to constant volume
    heat addition (7 )
  • Thermal choking Only 1/3rd of total DTt,max/Tt
    capacity
  • H2 attack on core / degradation
  • Corrodes/erodes away channel wall and protective
    coatings, Scouring action
  • Radial pressure drops (channel to channel) which
    shakes core modules
  • Mass loss and cracking of elements

41
REACTOR POWER DISTRIBUTION
42
REACTOR TEMPERATURE DISTRIBUTION
43
TEMPERATURE DISTRIBUTION COMMENTS
  • Note that Tbulk maximum at L100
  • Maximum inner and centerline wall temperatures at
    L 80
  • For metals, Re, Ta, W, TCL and TID close 50 K
  • For actual NTP materials, TCL and TID exhibit
    larger DT 100-500 K
  • For actual NTP materials, TCL and TID not at same
    axial location
  • Location of maximum Twall-Tbulk, Axial ?Twall,
    Axial ?Tbulk all located in mid-band region
  • Mid-band region of max corrosion from NERVA
    reports
  • "Corrosion most pronounced in mid-range region,
    about a third of distance from cold end
  • Fuel operating temperatures lower here than
    fabrication temperatures, hence thermal stresses
    higher than at hot end. Also, neutron flux
    highest in this region..."
  • Flow time 6 ms, Velocities 1000 m/s at exit,
    but M 0.2
  • 55 kW to single cooling channel for H2 simulation

44
HEAT TRANSFER COEFFICIENT VARIOUS FORMS
  • Various heat transfer correlations may be
    applicable within operational range
  • Differ by up to 20 (not to mention H2 data
    uncertainty)
  • Correlations at such elevated conditions, that
    do exist have not been verified experimentally at
    the heat flux levels present in coolant channels
    and accuracy and applicability of these equations
    is in question.

45
HEAT TRANSFER COEFFICIENTS
46
HEAT TRANSFER EXPERIMENTAL SCALING
  • Convective coefficient scales with diameter as
    hg1/D0.2
  • Doubling tube diameter will decrease hg by 13
  • Smaller diameters lead to larger heat fluxes
    (from Reynolds dependence on Cf)
  • Heat flux almost linear with pressure, scales as
    hgr0.8p0.8
  • Halving inlet pressure will reduce coefficient by
    57
  • Lighter gases lead to higher heat fluxes,
    hg1/M0.6
  • Ratio of molecular weights of ArH2 20, heat
    flux for ArH2 16
  • Evaluation of viscosity term is also important
    both at wall and fluid temperatures
  • Accounts for differences in gas temperature
    within boundary layer and bulk flow
  • Exponent less than unity, acts as enhancement of
    heat transfer coefficient
  • Careful evaluation of cp, m, k

47
SAMPLE MODEL OUTPUTSFLOW VARIABLES VS. AXIAL
LOCATION
48
OVERVIEW
  • Rocket Overview
  • Categorization of various types of Rockets
  • Rocket Mission Selection Guide
  • Rocket Performance Parameters
  • Nuclear Thermal Propulsion
  • Historical Overview
  • Hot Hydrogen Properties
  • Fluid Mechanic and Heat Transfer Modeling
  • Simulation Results
  • Future Work What can we do at FIT?
  • How to Simulate Nuclear Reactors for Space
    Applications
  • New Experimental Facility
  • Analytical and Computational Efforts

49
BUILD-UP OF EXPERIMENT
  • Surrogate test gases to build-up experiment in
    less-complex, cost effective way
  • H2 and hot H2 logistics and safety precautions
  • Reduced power requirements
  • Development with bench-top 12.5 kW induction
    system
  • Verification of experimental set-up, diagnostics,
    heat transfer correlations
  • Reduced cost elements (Ta) vs. materials 100
    dense to H2 (Re)
  • Make use of surrogate test gases, such as He, N2,
    and Ar
  • Investigate cooling channel using 12.5 kW power
    supply
  • Using Ar, test entire elements (19 cooling
    channels) at PRL using 100 kW
  • Using surrogate test gases, match
  • Non-dimensional and actual temperatures
  • Heat fluxes
  • Heat transfer coefficients
  • Scale power input, mass flow, gas type, etc.

50
SURROGATE TEST GASES He, N2, Ar
H2
He
N2
Ar
51
PRELIMINARY TEST MATRIX
  • Test Series 1 Cold Flow Tests Using He, N2 or Ar
  • Objectives Verify design, instrumentation,
    sealing, operation, etc., T 800 K
  • Materials Stainless Steel (80/tube)
  • Test Series 2 Hot Flow Tests Using He, N2 or Ar
  • Inductive heating of test specimen to T3000 K
  • Verify power/temperature distribution of test
    specimen
  • Heat flux correlations
  • Materials Tantalum (800/tube)
  • Test Series 3 at MSFC Cold Flow H2
  • H2 safety check-out, sealing, test emergency
    shut-down
  • Test Series 4 at MSFC Hot Flow H2, Full Cooling
    Channel Simulation
  • Inductive heating of test specimen
  • Material assessment, H2 corrosion, impact on heat
    transfer correlations, etc.
  • Materials Rhenium (8,000/tube), make use of
    actual non-enriched elements/material

52
PRELIMINARY EXPERIMENTAL CONFIGURATION
  • Initial Test Chamber
  • 77.6 inch (Full scale test article L55 inches),
    8.25 inch OD Chamber
  • 16 ports already in place, D1.38 inches
  • 12 located near ends, 4 located near center
  • Induction in and out feeds, vacuum, pyrometer
    access, instrumentation, etc.
  • Chamber modifications
  • Vacuum ready, outer cooling jacket, ports to
    capture mid-band and peak
  • 1 inch bellows fittings to relieve thermal
    expansion of material
  • Re, Ta, W, expect 0.5-0.75 inches thermal
    expansion at max T
  • Radiation loss modeling
  • Loss estimate 10-20 kW for 12.5 kW, need
    GRAFOIL insulator
  • Induction Heating
  • Heating material with alternating EM field, 150 lt
    f lt 350 kHz vs. d penetration
  • Coil design for sinusoidal power distribution
    1/r2
  • Design for test coupon, tubular (prismatic) and
    particle bed reactor type
  • Test Duration
  • H2 11 min/bottle, 4 hour H2 23, He 12, N2 2,
    Ar 2

53
SUPPORT ANALYSES IN PROGRESS
  • Reactor Power Profile Optimization
  • From a nuclear rocket design standpoint, a flat
    power profile may not be best configuration and
    that an optimum power profile probably exists
    that gives that lowest fuel temperatures for a
    given core and operating condition.
  • Mixing Model
  • Mixed out flow temperature for a given radial
    profile and number of elements
  • Compound flow, vorticity generation, mixing time
    scale, void support structure
  • Sample result Tmix 300 K lower than
    (Texit)max, 10 Isp ?
  • Optimization of T/W vs. Isp for low pressure
    operation
  • NTP Materials Behavior of UyZr1-yC1-x (Fuel) and
    ZrC1-x (Coating)
  • Plug Nozzle vs. Traditional Bell
  • Some of the things that have been rejected in
    the chemical engines, such as expansion-deflection
    nozzles, spike nozzles, and plug nozzles, all
    become candidates for reexamination to see what
    would be the optimum way to design a thrust
    chamber/nozzle for hydrogen recombination.
  • Potential for tailoring of flow path
    cross-sectional area
  • Minimum area located at maximum heat transfer
    locations
  • Minimize potential heat transfer hot-spots

54
SUMMARY
  • NTP is well investigated technology, but
    development / improvement remains
  • Heat transfer relations, geometries, materials,
    etc.
  • Fuel development and evaluation essential
    component of NTP program
  • Testing at max temperatures, heat fluxes,
    transients, duration, re-start, etc.
  • Preliminary Research Programs are Beginning to
    Form
  • Non-Nuclear development to gain knowledge base
  • Design of experiment, data acquisition and
    analysis
  • Various expertise essential (materials,
    diagnostics, hot H2, etc.)
  • Partnering to facilitate development
  • Confluence of NASA, industry (PW), and academia
    (FIT, UF)
  • Hot H2 NTP experiment at MSFC
  • Support / design / build-up from academia

55
BREAKTHROUGH IDEA 1 ?
  • Significant gains possible with high T low P
    operation ? H2 dissociation
  • However, low P implies low mass flow ? low thrust
  • Dissociation driven by static temperature
  • Heat transfer driven by total temperature
  • Current channels, constant cross sectional area
  • Introduce converging-diverging geometry within
    channel
  • Choke mass flow to desired value upstream, retain
    high thrust
  • Large Dp downstream, continuously heat,
    integrated nozzle/channel
  • Recombination in final expansion portion ? double
    benefit !
  • Approach 1-D finite differencing of full
    influence coefficients (Mach parameter)
  • Variable cp and W
  • Area ratio optimization, geometric confinement
    and friction

56
SCHEMATIC REPRESENTATION
Traditional Constant Area Only dissociation
possible with high static T, Mach 0.2
New Supersonic Core Retain high total
temperatures for heat transfer Static pressure
drop for dissociation Potential DIsp 150
seconds Integrated nozzle
57
BREAKTHROUGH IDEA 2 ?
  • Chemical rocket propulsion system benefit from
    scaling
  • TA, WV, T/W1/L
  • Does not appear NTP scalable due to critical mass
  • Examine use of radioisotope as heat source
  • Used on prior space missions, but for electrical
  • Trade of half-life vs. specific power
  • Candidates Po210, Pu238, Cm242, 244
  • Examine scalability
  • Deep space missions, Isp 700-800 s (H2)
  • Metal foil bonding technique (W, Re possible)
  • White paper design in progress with LLNL

58
SUPPLEMENTAL SLIDES
59
TYPES OF ROCKETS
LAUNCHERS SPACECRAFT SPACE STATIONS
Atlas (USA) Mercury (USA) Skylab (USA)
Delta (USA) Gemini (USA) Salyut (USSR)
Titan (USA) Apollo (USA) Mir (Russia)
Pegasus (USA) Shuttle Orbiter (USA) ISS
Saturn (USA) Vostok (USSR)
Space Shuttle (USA) Soyuz (Russia)
A-Vehicle (Russia)
Proton (Russia)
Long March (China)
60
ROCKETS ENERGY VS. POWER LIMITED
  • Chemical Rockets are Energy Limited
  • Unit of Energy JOULE, EnergyFDisplacement kg
    m/s2mkg m2/s2
  • Quantity of energy (per unit mass of propellant)
    that can be released during combustion is limited
    by fundamental chemical behavior of propellant
  • Low Isp high thrust, launch, high thrust escape
    at perigee
  • Electrical Rockets are Power Limited
  • Unit of Power WATT (J/s), Power FVkg
    m/s2m/skg m2/s3
  • Usually a separate energy source is used (nuclear
    or solar) and much higher propellant energy is
    possible
  • However, rate of conversion of nuclear or solar
    energy to electrical energy and thence to
    propellant kinetic energy is limited by mass of
    conversion equipment required. Since mass is
    large portion of total mass of vehicle,
    electrical rocket is essentially power limited

61
CHEMICAL LIQUID VS. SOLID ROCKETS
  • Liquid Rockets, Shuttle Main Engines
  • Fuels Liquid hydrogen and liquid oxygen
  • Advantages
  • High Thrust, throttle, shutdown
  • Disadvantages
  • Highly complex (plumbing, cooling, steerting,
    throttle, structures, etc.)
  • Solid Rockets, Shuttle SRB
  • Fuel Aluminum and Nitrate
  • Advantages
  • Simple, low cost, safe
  • Disadvantages
  • Thrust cannot be controlled, no shut down

Liquid-Propellant Rocket Engine 11D33
62
EXAMPLE ATLAS / CENTAUR
  • Independently developed by USAF as first ICBM,
    cold war mission to deter nuclear attack
  • Part of Project Mercury. Mission goal to put a
    human into orbit, accomplished Feb. 20, 1962.
  • Used today to launch payloads into orbit
  • ATLAS CENTAUR FAMILY RECORD
  • First launch 8-May-1962
  • Number launched 97 to end-1995
  • Launch sites Cape Canaveral pads 36A/B
    Vandenberg AFB SLC-3E from 1998
  • Vehicle success rate 86.60 to end-1995
  • Success rate, past 20 launches 100 to end-1995
  • For more on Atlas / Centaur Rockets
  • http//users.commkey.net/Braeunig/space/specs.htm

63
EXAMPLE ATLAS IIAS
  • 47 m tall, 3-4 m diameter, 234,000 kg
  • Lockheed-Martin 2-stage liquid propellant
    (LOX-RP1) booster
  • 95-105M per launch
  • First stage booster section
  • 2 Rocketdyne engines
  • 1.84 MN thrust, Isp263 seconds
  • runs about 3 minutes
  • Second stage is sustainer section
  • 1 Rocketdyne engine
  • 269 KN thrust, Isp220 seconds
  • 5 minutes burn with booster
  • Strap-on solid rockets
  • Four Thiokol Castor IVA SRMs
  • 433 KN thrust, Isp229 seconds
  • 9 m tall, 1 m diameter, 12K kg
  • Burn about 56 seconds
  • Uses a Centaur upper stage
  • 2 Pratt Whitney engines
  • LOX-LH2

64
EXAMPLE DELTA
  • In use since 1960, Delta launched successfully
    over 250 times
  • Scientific satellites placed into orbit by a
    Delta rocket include IUE, COBE, ROSAT, EUVE,
    WIND, RXTE, Iridium, Navstar GPS
  • Manufactured for USAF and NASA by Boeing
  • DELTA FAMILY RECORD
  • First launch 13-May-1960
  • Number launched 230 to end-1995
  • Launch sites Cape Canaveral pads 17A/B
    Vandenberg AFB SLC-2W
  • Vehicle success rate 94.8
  • Success rate, past 25 launches 100
  • For more Delta Rockets
  • http//users.commkey.net/Braeunig/space/specs.htm

65
EXAMPLE TITAN
  • Titan is a family of expendable rockets.
  • Most Titans are derivatives of Titan II ICBM.
  • Titan III is stretched Titan II with optional
    solid rocket boosters. Used to launch NASA
    scientific probes such as the Voyagers.
  • Titan IV is stretched Titan III with non-optional
    solid rocket boosters. Used to launch US Military
    payloads, NASA's Galileo and Cassini probes to
    Jupiter and Saturn.
  • Titan IV is a horrendously expensive launch
    vehicle.
  • Currently, three Titan IVBs remain to be
    launched, no more ordered. Current owners of
    Titan line (Lockheed-Martin) decided to extend
    Atlas family instead of Titans. By 2005 the
    Titans will likely be extinct.
  • For more on Titan Rockets
  • http//users.commkey.net/Braeunig/space/specs.htm

66
EXAMPLE STS
  • Space Shuttle developed by NASA. NASA coordinates
    and manages, oversees launch and space flight
    requirements for civilian and commercial use.
  • STS consists of four primary elements orbiter
    spacecraft, two Solid Rocket Boosters (SRB), an
    external tank for three Shuttle main engines
  • Shuttle will transport cargo into near Earth
    orbit 100 to 217 nautical miles (115 to 250
    statute miles) above the Earth. Payload is
    carried in bay 15 feet in diameter, 60 ft long.
  • 1st Launch April 12, 1981, 70003 a.m, EST.
  • QUESTION
  • How many rockets systems on STS?
  • For more on STS
  • http//users.commkey.net/Braeunig/space/specs.htm

67
EXAMPLE A-VEHICLE (RUSSIA)
  • A-class Soviet launch vehicles are based on
    Soviet SS-6 ICBM
  • Vehicles in this class are Vostok, Soyuz and
    Molniya launchers
  • Three vehicles all use same core stage and four
    strap-on boosters (liquid oxygen and kerosene
    propellant)
  • QUESTION
  • Why does this rocket have many primary engines
    (20 in picture) instead of 1 or 2 primary
    engines?
  • Note Saturn V was powered by 5 F-1 engines. Why
    not just use 1 big one?
  • For more on A-Vehicles
  • http//users.commkey.net/Braeunig/space/specs.htm

68
EXAMPLE PROTON (RUSSIA)
  • Proton medium-lift launch vehicle 1965
  • First Russian launcher not based on a ballistic
    missile prototype.
  • Proton used in 3 and 4-stage versions, with
    3-stage version used for many of Mir support
    missions. 4-stage Proton used primarily for
    geostationary satellite missions.
  • First stage incorporates 6 strap-on boosters,
    provides over 2 million pounds of thrust. 3-stage
    Proton launch vehicle can place over 44,000
    pounds into LEO, will be used for largest of ISS
    components that are launched by RSA.
  • For more on Proton Rockets
  • http//users.commkey.net/Braeunig/space/specs.htm

69
ROCKET CLASSIFICATION 2
  • Another way to classify rocket engines depends on
    propellant (gas) acceleration mechanism or the
    force on the vehicle mechanism
  • Thermal
  • Gas pushes directly on walls by pressure forces
  • Nozzle accelerates gas by pressure forces
  • Most large rockets, chemical, nuclear, some
    electric (arcjet, resistojet)
  • Electrostatic
  • Ions accelerated by E field
  • Electrostatic force (push) on electrodes (Ion
    Engines)
  • Force (push) on magnetic coils through j (Hall
    Thrusters)
  • Electromagnetic
  • Gas accelerated by j x B body forces
  • Force (push) on coils or conductors
    (magnetoplasmadynamic (MPD))
  • Distinction between Chemical and Electrical
  • Energy vs. Power Limited
  • Other types
  • Nuclear, Pulse Detonation, Air-Breathing
    (Hybrids), vehicle caries only fuel and takes
    oxidizer from air, Photon (ejection), Solar Sail
    (radiation pressure via absorption)

70
ROCKETS IN USE TODAY
  • 2 Primary Classes Chemical and Electrical
  • Liquid Rockets (Chemical Energy Limited)
  • Gas feed or turbopump supplied
  • Liquid propellants, mix and burn in combustion
    chamber
  • Almost all launch vehicles for space are liquid
    rocket engines
  • More thrust per pound (T/W) than solid rockets
  • Solid Rockets (Chemical Energy Limited)
  • Solid propellant inside pressure tube, no
    separate combustion chamber, entire rocket
    burning on inside, fuel and oxidizer mixed
    together (fireworks).
  • Several ways to burn. From end up (like a
    cigarette), or from center outward. Grain may be
    circular or star-shaped.
  • Once started cannot be shut off until they
    burn-out
  • Solid rocket motors can be stored for months or
    years without leaking or degrading. Missiles have
    to sit for years, then used quickly and without
    delay.
  • Strap-on rockets of shuttle and other launch
    vehicles are solid rocket motors
  • China 800-1200 AD, War of 1812, rockets red
    glare National Anthem

71
ROCKETS IN USE TODAY
  • Ion (Electrical, Electrostatic Power Limited)
  • Electricity to accelerate a small amount of gas
    VERY fast, O(1000 km/s)
  • Strip off electron, accelerate gas very fast,
    neutralize and eject. Typical gas is Xenon
    (heavy, inert, non-radioactive gas)
  • Electrical source solar to high powered nuclear
    sources (such as radiographic thermal generators
    (RTG)).
  • Extremely high specific impulse, lowest thrust.
  • Useless in atmosphere and as a launch vehicle.
    Highly useful in space.
  • Used today as final thruster to higher orbit,
    adjusting orbits, station keeping
  • Arc Jet (Electrical, Electrothermal Power
    Limited)
  • Short low power thrusters (station keeping).
    Non-flammable propellant is heated by electrical
    heat source (coil). Expanded and expelled at high
    speed.
  • Propellant expelled is not combusted, just heated
    (typically changing phase from liquid to gas) so
    that it is under pressure.
  • Systems are low thrust, very reliable, may use
    electrical power from solar sails or batteries

72
FUTURE LAUNCH VEHICLES?
Linear Aerospike Engine
Taurus
Minotaur
More Information http//www.spaceandtech.com/spac
edata/rlvs/venturestar_sum.shtml http//www.orbita
l.com/LaunchVehicle/SpaceLaunchVehicles/index.html
http//www.aerospaceweb.org/design/aerospike/main
.shtml
Pegasus
73
EXAMPLE AUTOMOBILE AIRBAG
Airbags have been clocked at 300 MPH. Most
airbags deploy at 200-300 mph. Side airbags
deploy at 3 times speed of frontal airbags
  • Airbag inflators are a spin-off of military and
    rocket industries
  • Equivalent of solid rocket booster
  • Major suppliers of inflators is rocket fuel
    manufacturer, Morton Thiokol (also make space
    shuttle boosters).
  • Why Rocket-type? How does it work?
  • To ignite, 12 volt input from airbag control
    computer, heats a resistive wire element
    initiating exothermic chemical reaction which
    decomposes sodium azide (NaN3) in a three step
    process. Chemical deflagration includes potassium
    nitrate (KNO3) and silicon dioxide (SiO2).
  • Sodium azide (NaN3) and potassium nitrate (KNO3)
    react very quickly to produce a large pulse of
    hot nitrogen gas

74
EXAMPLE ELECTRIC AND ION THRUSTERS
  • Satellite orbit raising and station-keeping
    applications.
  • Thrust created accelerating positive ions through
    gridded electrodes, more than 3,000 tiny beams of
    thrust.
  • Ions ejected travel in an invisible stream at a
    speed of 30 kilometers per second (62,900 miles
    per hour), nearly 10 times that of its chemical
    counterpart.
  • Ion thrusters operate at lower force levels,
    attitude disturbances during thruster operation
    are reduced, further simplifying the
    stationkeeping task.
  • For more on Electric Propulsion
  • http//hpcc.engin.umich.edu/CFD/research/NGPD/Elec
    tricPropulsion/
  • http//www.marsacademy.com/propul/propul7.htm
  • http//richard.hofer.com/electric_propulsion.html
  • http//www.stanford.edu/group/pdl/EP/EP.html

Designer Rocketdyne. Developed in 1999.
Propellants Electric/Xenon Thrust (vac) 0.001
N Isp 3,500 s
No Combustion
75
EXAMPLE ELECTRIC AND ION THRUSTERS
  • Satellite orbit raising and station-keeping
    applications.
  • Thrust created accelerating positive ions through
    gridded electrodes, more than 3,000 tiny beams of
    thrust.
  • Ions ejected travel in an invisible stream at a
    speed of 30 kilometers per second (62,900 miles
    per hour), nearly 10 times that of its chemical
    counterpart.
  • Ion thrusters operate at lower force levels,
    attitude disturbances during thruster operation
    are reduced, further simplifying the
    stationkeeping task.
  • For more on Electric Propulsion
  • http//hpcc.engin.umich.edu/CFD/research/NGPD/Elec
    tricPropulsion/
  • http//www.marsacademy.com/propul/propul7.htm
  • http//richard.hofer.com/electric_propulsion.html
  • http//www.stanford.edu/group/pdl/EP/EP.html

Designer Rocketdyne. Developed in 1999.
Propellants Electric/Xenon Thrust (vac) 0.001
N Isp 3,500 s
No Combustion
76
EXAMPLE NUCLEAR POWER
  • Project Prometheus will develop the means to
    efficiently increase power for spacecraft,
    thereby fundamentally increasing our capability
    for Solar System exploration.
  • Space fission power can be used as the power
    source to provide large amounts of electricity
    for electric propulsion systems (Nuclear Electric
    Propulsion)
  • The heat generated by the fission process can be
    used directly to create thrust (Nuclear Thermal
    Propulsion)
  • Increased power for spacecraft means not only
    traveling farther or faster, but it also means
    exploring more efficiently with enormously
    greater scientific return.
  • High levels of sustained power would permit a new
    era of Solar System missions designed for
    agility, longevity, flexibility, and
    comprehensive scientific exploration
  • Today, only nuclear power can enable
    scientifically vital, but incredibly challenging
    missions

77
EXAMPLES OF NUCLEAR PROPULSION
No Combustion In These Devices
78
ROCKET SELECTION GUIDE
  • MISSION REQUIREMENT
  • Non-Space Missions
  • Atmospheric / Ionospheric Sounding
  • Tactical Missiles
  • Medium-Long Range Missiles
  • Launch to Space
  • Impulsive DV in Space
  • Time critical maneuvers
  • Energy change from elliptic orbits, plane change
    from elliptic orbits
  • Non-fuel limited situations
  • Low Thrust DV in Space
  • Mass-limited missions
  • Non-time critical missions
  • Small, continuous orbit corrections, near
    circular orbits
  • ROCKET TYPE
  • Solid Propellant, 1-4 stages
  • Solid Propellant, 1-2 stages
  • Solid or Liquid Propellant, 2-3 stages (very high
    acceleration)
  • Solid, liquid or combination, 2-4 stages (2-4g),
    Possible hybrid, 2-4 stages
  • Small solid propellant (apogee kick, etc.)
  • Bi-propellant (storable), liquids, monopropellant
    (storable) liquids. Future nuclear thermal
  • Solar-electric systems
  • Arcjet (a bit faster, less Isp), Hall, Ion
    (slower, higher Isp), PPT (precision maneuvers),
    Nuclear-electric systems, direct solar-thermal

79
PERFORMANCE MEASURES THRUST
  • Thrust, (T, F), Thrust to Weight Ratio, (T/W,
    F/W)
  • Thrust is the force that propels a rocket or
    spacecraft and is measured in pounds (lbf),
    kilograms (kgf) or Newtons (kg m/s2)
  • Result of pressure force which is exerted on wall
    of combustion chamber
  • Existence of pressure force results in a momentum
    flux
  • Weight is measured in pounds (lbf), kilograms
    (kgf) or Newtons (kg m/s2)
  • T/W is a non-dimensional metric
  • Some Example Numbers
  • Very Large 20-100, Chemical Rockets
  • Medium 5-20, Nuclear
  • Very Low O(10-3), Solar, Electric Propulsion,
    Power Limited)
  • Typical payload ration 0.02 (mass of
    payload/mass of entire rocket)
  • Engines 2 x payload
  • Combustion Temp 2500-4500 K, Ve 1500-4500 m/s

80
PERFORMANCE MEASURES THRUST
  • For our simple rocket we had (PePa)
  • For a given exit momentum flux relative to
    rocket, thrust is independent of flight speed of
    vehicle.
  • Could a rocket vehicle be propelled to a speed
    much higher than the speed at which the jet
    leaves the rocket nozzle?
  • How about for an airplane?

81
PERFORMANCE MEASURES SPECIFIC IMPULSE
  • Specific Impulse, Isp, (measured in seconds)
  • Specific impulse is the amount of thrust you get
    for the fuel weight flow rate
  • ge is measured on the earths surface, ge9.8
    m/s2
  • Some Example Numbers
  • Chemical rocket range 200-500 s (500 is just
    about the limit)
  • Shuttle Main Engine 455 s (T1670 kN each), SRB
    250 s (T14700 kN each)
  • Nuclear Thermal 800-1200 s
  • Trade-off vs. mass for EP, 500-6000 s
  • Nuclear Electric Rocket 20,000 s (T/W0.0001)
  • Specific impulse improves with LOW molecular
    weight, LOW specific heat ratio, and HIGH
    temperature

82
ROCKET VS. TURBOJET ISP
Isp
Mach Number
83
NUCLEAR THERMAL ROCKET APPLCIATIONS
  • This gigantic (nuclear) missile would dwarf the
    V-2. Even though a practical design might reduce
    considerably the amount of propellant required,
    nuclear powered rockets seem remote. (1946)
  • Limitations of Nuclear Propulsion for Earth to
    Orbit. (2001 NASA Study)
  • Only very best reactors might be applicable for
    earth-to-orbit
  • However, in terms of high mass, space travel, NTP
    is among the best
  • Proven concept
  • Marriage of two well proven technologies
  • Liquid, chemical rocket development
  • Solid-fuel nuclear reactors

84
KIWI-A PRIME ATOMIC REACTOR
  • Kiwi-A Prime is one of a series of atomic
    reactors for studying the feasibility of nuclear
    rocket propulsion, in Los Alamos, New Mexico.
    Developed by the Los Alamos Scientific Laboratory
    for the U.S. Atomic Energy Commission, the
    reactor underwent a highly successful full-power
    run on July 8, 1960, at Nevada Test Site in
    Jackass Flats, Nevada. Kiwi was a project under
    the National Nuclear Rocket development program,
    sponsored jointly by Atomic Energy Commission and
    NASA as part of project Rover/NERVA (Nuclear
    Engine for Rocket Vehicle Application).

85
XECF
  • The first ground experimental nuclear rocket
    engine (XE) assembly, in a "cold flow"
    configuration, is shown being installed in Engine
    Test Stand No. 1 at the Nuclear Rocket
    Development Station in Jackass Flats, Nevada.
    Cold flow experiments are conducted using an
    assembly identical to the design used in power
    tests except that the cold assembly does not
    contain any fissionable material nor produce a
    nuclear reaction. Therefore, no fission power is
    generated. Functionally, the XECF (Experimental
    Engine Cold Flow) is similar to the breadboard
    nuclear engine system (NERVA Reactor
    Experiment/Engine System Test or NRX/EST) tested
    in 1966, except that the experimental engine more
    closely resembles flight configuration. In
    addition to the nozzle-reactor assembly, the XCEF
    has two major subassemblies an "upper thrust
    module" (attached to test stand) and a "lower
    thrust module" containing propellant feed system
    components. This arrangement is used to
    facilitate remote removal and replacement of
    major subassemblies in the event of a
    malfunction. The cold flow experiential engine
    underwent a series of tests designed to verify
    that the initial test stand was ready for "hot"
    engine testing, as well as to investigate engine
    start up under simulated altitude conditions, and
    to check operating procedures not previously
    demonstrated. The XECF engine was part of project
    Rover/NERVA.

86
JFK VISIT
  • President John F. Kennedy departs from the
    Nuclear Rocket Development Station, after a brief
    inspection visit on December 8, 1962. At the
    President's left are Dr. Glenn T. Seaborg,
    Chairman of the U.S. Atomic Energy Commission
    Senator Howard Cannon, (D-NV) Harold B. Finger,
    Manager of the Space Nuclear Propulsion Office
    and Dr. Alvin C. Graves, Director of test
    activities for the Los Alamos Scientific

87
PERFORMANCE COMPARISON
88
TYPES OF ROCKETS
LAUNCHERS SPACECRAFT SPACE STATIONS
Atlas (USA) Mercury (USA) Skylab (USA)
Delta (USA) Gemini (USA) Salyut (USSR)
Titan (USA) Apollo (USA) Mir (Russia)
Pegasus (USA) Shuttle Orbiter (USA) ISS
Saturn (USA) Vostok (USSR)
Space Shuttle (USA) Soyuz (Russia)
A-Vehicle (Russia)
Proton (Russia)
Long March (China)
89
MOMENTUM EXCHANGE TETHERS
90
H2 COMMENTS VARIATION IN DATA SETS
NASA SP Reports Kubin and Presley McCarty Patch
Curve Fits Hill and Peterson CHEMKIN
Incropera and De Witt
91
H2 COMMENTS H2 ATTACK ON CORE
  • H2 rapid increase in temperature (300 ? 3000 K)
    and velocity (100 ? 2000 m/s)
  • Under such conditions GH2 takes on aggressive
    characteristics and attacks core
  • Chemically
  • Corrodes/erodes away channel wall and protective
    coatings, Scouring action
  • Small hard pebble swirling around inside of a
    soft channel matrix
  • Greater flow rate, more scouring, enhanced by
    higher temperatures
  • Penetrates into fuel-matrix structure and weakens
    core
  • Mechanically
  • Radial pressure drops (channel to channel) which
    shakes core modules
  • Resistance to core attack depends on core type
    and specific design of protective coating
  • TiC, ZrC, and NbC are potential coatings which
    are H2 resistant
  • Experiment should be able to study these affects
    over a range of core types (starting with simple
    tubular/prismatic structure), materials and
    coatings

92
RADIATION DOSSAGE (rem)
remabsorbed radiation dose x quality factor
93
NUCLEAR SHIELDING / REFLECTOR MATERIALS
  • Goal is to reflect neutrons back into system,
    attenuate radiation
  • The principal absorber is the core itself
  • 85 go into fission fragments and are recovered
    as heat
  • 5 go into birth of new neutrons
  • 10 goes into the ejection of b and g rays, most
    of which can be recovered in form of auxiliary
    heating and preheating of propellant
  • Loose about 3-5 of the fission energy through
    escaping radiation
  • Common reflector materials
  • Beryllium, graphite, Zirconium Carbide, Tungsten,
    Titanium, Aluminum

94
NUCLEAR FUEL COMPOUNDS
  • Physical properties are key most important
    metric is melting temperature
  • Uranium has poor melting point (1405 K), but very
    high compounding stability
  • Binary Compounds Uranium 1 other material
  • Intermetallic
  • Aluminum, beryllium, bismuth, copper, molybdenum,
    nickel, titanium
  • Ceramic (5 gt UBe13)
  • UC, UC2, US, UN, UO2
  • Ternary Compounds Uranium 2 other materials
    (Tmelt 3560 K)
  • U-Ta-C
  • U-Nb-C
  • U-Zr-C

95
FISSION CONTROL
96
NEW NASA MESSAGES
  • A well thought and carefully designed NTP
    roadmap is needed Prof. Anghaie
  • NTP is well investigated technology, but
    development / improvement remains
  • Heat transfer relations, geometries, materials,
    etc.
  • Fuel development and evaluation essential
    component of NTP program
  • Testing at maximum temperatures, heat fluxes,
    transients, duration, re-start, etc.
  • Preliminary Research Programs are Beginning to
    Form
  • Non-Nuclear development to gain knowledge base
  • Design of experiment, data acquisition and
    analysis
  • Handling H2 levels required for simulation at
    engine conditions
  • Various expertise essential (materials,
    diagnostics, hot H2, etc.)
  • Partnering to facilitate development
  • Confluence of NASA, industry (PW), and academia
  • Hot H2 NTP experiments
  • Support / design / build-up from academia

97
RADIATION
  • Radiation is of two forms (and emanate on two
    time scales)
  • Beta Rays
  • Mass and charge of an electron
  • Do not escape from core
  • Gamma Rays
  • Non-charged particles without mass
  • Tend to escape from core
  • Both types of radiation have prompt and delayed
    components
  • Prompt radiations emanate instantly with fission
  • Delayed radiations emanate over varying periods
    of time
  • REMabsorbed radiation dose x quality factor
  • Examples
  • Natural radioactive material in bones 0.034
    rem/year
  • Chest x-ray 0.01 rem
  • 90-day space station mission 16 rem
  • Properly shielded nuclear reactor 10 rem/year

Total Radiation Exposure Mission to Mars NTP lt
Chemical Rocket
98
REACTOR COOLANTS
  • Over 100 types of reactor coolants can be used
  • Ordinary gases, Water, organic liquids, liquid
    metals, molten metals, liquefied salts, fluidized
    dusts, etc.
  • For NTP Reactor coolant becomes propellant
  • Space-based applications, hydrogen is best for
    Isp
  • Space-based reactors looking to operate just
    below melting point of materials
  • In deep space-based system radioactive exhaust
    jettisoned from rocket
  • H2 stored in liquid form and then converted to
    gas
  • H2 is one of best moderating materials for
    slowing down neutrons and can also serve as
    pre-core moderator/reflector and shield
  • H2 does not participate in fission reaction nor
    does it have any direct contact with fission
    fragments
  • Remember Only one propellant needed system
    complexity is greatly reduced

99
APPROACH
  • Non-nuclear testing in hot H2 environment key to
    engine development
  • T300-3200 K
  • Realistic mass flow rates (0.8-1.5 g/s per
    cooling channel)
  • Realistic inlet pressures (500 psi)
  • Modular test section investigate NERVA, particle
    bed, pebble bed, etc.
  • Materials characterization and assessment of
    performance/stability in hot H2
  • Safety, instrumentation, diagnostics, etc.
  • Technological Archeology
  • Many texts, reports, data sets, workshop reviews,
    etc.
  • What other hardware and test apparatus available?
  • ANL Nuclear Rocket Program, H2 test loops
  • LUTCH (Russia), hot H2 test facility
  • PET (Prototypical Element Tester) Grumman /
    Sverdrup (3.5 M)
  • Who should be involved?

100
ANALYSIS APPROACH FOR EXPERIMENTAL DESIGN
  • The Rover/NERVA engine is to be used as a
    reference, against which other concepts will
    be compared. - Dr. Stanley K. Borowski, Nuclear
    Thermal Rocket Workshop (1990)
  • Solid core has plenty of growth potential. Just
    because it's 1960's era technology doesn't mean
    it's obsolete. Object of a new program should be
    to build on this and get it flying.
  • If you had kept on workin
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