Title: Customer Presentation
1Not All Servo Motors Are Made of Magnets and
Copper!
2 Ceramic Servo Motors
3Agenda
- Corporate Overview
- Theory of Operation
- Product Features
- Envelope of Performance
- Applications
- Question / Answer
4Corporate Introduction
- Nanomotion
- Established in 1992 for the design, manufacture
and marketing of piezo-ceramic motors and
electronics (for linear and rotary motion) - 51 owned by Johnson Electric (1.8B, 38,000
employees, 3 million motors/day) - Nanomotion is 70 people with 35 in the
engineering and RD. - gt50,000 motors in field
- gt5000 linear axes in the field
5Johnson Electric Motors for consumer products
Adidas 1 Smart Sneaker
6Nanomotion
- Theory of Operation
- Traditional Piezo VS
- Reversed Piezo VS
- Standing Wave
7Piezo Direct and Reverse Effect
8Poling a Piezo Element
9Summary of Traditional Reversed Piezo Motors
- Travel
- Very limited displacement (lt.1 of overall
length) - Speed
- Slow speed (1 to 2mm/sec)
- Positioning
- High Hysteresis
10Basic Structure of Nanomotions Piezoelectric
Element
11Nanomotion Motor Basics Ultrasonic Standing
Waves
Bending Mode
Longitudinal Mode
- Simultaneous excitation of both modes
- creates motion at the edge of motor fingertip
12Finite Element SimulationLongitudinal
Mode Bending Mode
13Ceramic Servo MotorsUltrasonic Standing Wave
14Motor Ellipse
- Amplitude of ellipse varies with voltage
- Slow speed ellipse at the few nm level
- High speed- ellipse at the tens of microns
- The larger the ellipse, the more the mechanical
stress, the more the heat, the less the duty
cycle
15Nanomotion Motor Basics
Rotary Table
- Linear Motion Rotary Motion
16Same Motor for Linear or Rotary Motion
17Motor Assembly
18Capabilities LimitationsEnvelope Of
Performance
- Ultimate performance of a motor stage (system)
is based on - Output force and speed
- Servo system (control, encoder, motor drive)
- Motor efficiency
- Heat dissipation
19HR1 HR8 Curves
Force Vs. Velocity Curve
FN 5
40N
HR-1
HR-8
250 V mm/sec
250 V mm/sec
20Output Force Speed
- Typical max speed of 275mm/sec at input signal of
10V - High speed of 300mm/sec (can guarantee)
- Low speed of 250mm/sec
- Max force of 4.4N per element
- Max power consumption 5 watt at input signal of
10V
21Duty Cycle (for HR8)
22Motor Selection Guide
23Amplifier Selection Guide
24Drive Technology Comparison
2 Piece Construction
25Drive Technology Comparison
VS
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27Motor Features
- Standard motors for most operating environments
- Unlimited travel with small operating package
(Drive strips to 4m length) - Superior move settle Slow speed CV
- Vacuum motors for high and UHV
- Up to 10-10 Torr
- Non-Magnetic motors / No EMI from motor
- No servo dither no hysteresis
- Built in holding / braking without power
consumption - Wide range of dynamic performance
(Resolution to 1nm, velocity from 1u/sec to
300mm/sec) - Cost effective direct drive solution
28Nanomotion Applications
29Nanomotion Applications
- Bio-Medical/Pharmaceutical
- Semiconductor (standard to UHV environment,
non-magnetic motors) - Light Assembly Automation
- Metrology/Inspection Equipment
- Fiber Optics (passive and dynamic components)
- Consumer Products (cell phone, digital camera,
auto)
30Nanomotion Solution
31MEMs Multi Axis Stage
- 4 Axis (X/Y/Z/T)
- Vacuum Rated
- Low Magnetic Field
- (VN motors, SS Bearings)
- Spring Counterbalance in Z
- Resolution of 100nm (available to 10nm)
32Multi Axis Stage
- 2 Axis Pan/tilt (gimbal)
- Platform used for
- Satellite tracking
- XRay beam focus
- Optics positioning
33Multi Axis System
- 2Axis (X/Y)
- X-Ray Inspection
- (radiation environment)
- Demonstrated ability to use vibration
cancellation with AB2/DC Mode.
34Multi Axis Stage
- 3 Axis (X/Y/T)
- Laser assisted Chemical Micromachining for
Semicon Biomedical applications.
35Biomedical Application Base
- Cell Imaging (Cytopathology, Gene/DNA analysis)
- Surgical Robots Manipulators (MRI compatible)
- Microfluidics (drug discovery development)
- Proteomics Dispensing
- Device Manufacturing (Angioplasty balloons,
implant devices)
36Virtual Microscopy Solutions forAnalysis and
Discovery
- Digitized entire microscope slide with scanning
operation - Scanning resolution to .23u/pixel with 40x
objective (motion system to 50nm resolution) - CV for scanning and integrated Z axis for
managing Cell Terrain - 151 Data compression ratio for file management
- 15mm sq region scanned in 5.6 minutes (at 20x)
37Cell Imaging
- Rapid scan locates 22 areas of interest (field
of view) with step and repeat motion - Slide imaged in 4 min/ 360 slides per day.
- Improve Sensitivity Specificity (false positive)
38 Cell Imaging Benefit
- Ability to achieve high move settle rate due to
inherent motor braking capability - Higher resolution, faster moves for increased
throughput and image accuracy. - Ability to track autofocus, on-the-fly.
- Highest performance in smallest motor/stage
package - Simple drive assembly (2 piece construction)
- Cost effective technology compared to other
devices
39 Auto Focus Axis forCell Imaging
- Resolution from 10nm to 100nm
- Spring counter-balance for optics
- Anti-migration crossed rollers for vertical
operation - Available with a variety of motor sizes
40Single Molecular Sequencing
- Primary axis drive for decoding Human Genome in
days (DNA Sequencing) - Using Auto Focus Z axis and XY with Nanomotion
41neuroArm
- neuroArm robotic system will be 2 robotic arms,
each with 6 degrees of freedom for extra
intra-cranial functions (ultimately for spinal
surgery) - Designed to perform
- soft tissue manipulation
- needle insertion
- blunt dissection
- Suturing
- grasping of tissue
- Cauterizing, Cutting, Manipulation of retractor
- Suction irrigation
42Biomedical Device Applications
- MRI Process (with non-magnetic motors
- Robotic arm for micro surgery of the brain
- MRI breast biopsy
- Other diagnostic tools
43MRI Probes
44 Multi-Axis Motion PlatformsFor Microfluidics
- Travel Unlimited (typically up to 600mm X/Y/Z)
- Speeds to 300mm/sec
- Reduced form-factor for table top machines
- Built-in holding braking.
45Biomedical /Pharmaceutical
- Flow Cytometry
- Cell Analysis
- Medical Robot (end of arm tooling / grippers)
- Micro-Fluidics
- Dispensing
- Pumps
46Semicon Application Base
- Ebeam /Ion Beam wafer processing
- Mask correction machines
- Surface analysis equipment
- Wafer inspection, processing, and packaging
- Hard disk drive certification
- Other storage media
47(13) ST Motors on Nanotechnology tool
48(24) ST Motors on custom tool Closed loop XYZ
assembly
49Semiconductor / Electronics
- E-Beam writing inspection
- Wafer Metrology
- Thin Film Measurement
- Head Testing
- Storage Media testing/ writing
50Disk Media Testing
- Hard Disk Certification
- 2000 Tracks per hour
- Moves 1 to 15 um in 5msec settle to 100nm.
- Inspection rates increase to 3000 and 4000 tracks
per hour next year
51Scan and Step
527 Axis SEM Motion Platform
- X Axis
- Tilt Axis
- Y Axis
- Rotary Axis ( 3 point leveling)
- Uses round bodied motor
- Bottom axis moves 65kg
- All motors vacuum/non-magnetic
53Aerospace Application Base
- Space Vehicles
- Spectrometers
- Sensors
54UHV Motors reduce platform size
55Custom UHV Stages
- 3 Axis stage in UHV for semicon applications.
- Replaced inchworm with crossed roller stage and
HR2-U motors - Now using custom motion system built by Nanomotion
56Custom Motion Platform
- Focused Ion Beam motion platform with high
position stability - Providing the ability to image below 1nm
- Complete X/Y/Theta
57Unique Solution Configurations
- Smallest available footprint.
- Can use smaller encoder
- IC alignment tool with ST motor.
- Position against two reference surfaces and
adjust angle of IC
58Metrology
3-Axis system for Optical Surface Scanning,
59Assembly / Automation
- Long Travel Actuation (Travel to 4 meters)
- Inspection Device
- Pick Place assemblies
60Automation / Assembly
Spot Welding Gun driven by (4) HR8
Motors. Acceleration 250 m/s2 (25gs) Max
Force 150 N
61Airbearings Ceramic Servo Motors
- Compact / Cost Effective Air Bearing Performance
- Absolute Position Stability
- Ability to move 1nm
62Photonics / Fiber Optics
- Component Mfg
- Component placement, test, assembly
- Fiber alignment attach
- MEMs
- Tunable (Active) Devices
- -Linear Rotary Switches
63Competitive Large Volume Applications
- The economical XXXX delivers big performance in
a small package. It pans a full 360º
(non-continuous) and tilts 90º, giving you more
coverage than multiple fixed cameras.
64Other Applications
- Rotary and Linear Stages
- Precision Motion Systems (x,y,z,t)
- Microscopy
- Printers and Plotters
- Scanners
65Application Specific Motors (ASM)
- Motors are available in different sizes
- Nanomotion cantailor a motor to meet your
requirements - Size
- Force
- Speed
66New AMT-1
- Motor/ASIC for image stabilization
67MM Motor
- The Micro Motor (MM) is the smallest Nanomotion
Ceramic Ultrasonic motor, integrated in a new
flexure housing
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69Dynamic Performance
- Stall force 0.22 N
- Max Speed 240mm/s
- Stiffness 0.05N/mic
70Summary
- Ceramic Servo Motors deliver the most force per
motor volume over conventional motor technology,
making it well suited to a diverse application
base of motion requirements. - Ceramic Servo Motors are robust, with the ability
to work in wide range of challenging
environments. - Nanomotions motors amps can be used with any
servo control, providing flexibility in
applications.