IE 550 Manufacturing Systems

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IE 550 Manufacturing Systems

• Richard A. Wysk
• Fall 2008

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Agenda

• Policies - This is an graduate engineering
  course, I do expect you to act like engineering
  students. Independent, diligent, creative,...
• Engineering ethics
• IE550 will change this time not much but we
  will do some different things

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Overview

• What we will we be doing?
• IE550 is lots of fun. It may also be the most
  important class that you take. It is the
  materials that I most frequently use in my
  industry consulting.
• Manufacturing systems is a difficult topic that
  has hindered the development of CIM
  implementation. People do not understand how
  engineering systems fit together. This is the
  focus of IE550!

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Introduction

• What is a Manufacturing system? An engineering
  system?
• Interactions of many processes, products and
  design decisions made in the engineering of a
  product.
• Machine requirements planning
• Process planning
• Production planning
• Concurrent engineering

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Vocabulary

• Glossary of terms
• CIM, CAD, CAM, CAD/CAM, NC, CNC, FMS, Global
  manufacturing, enterprise engineering, SAP,
  Simultaneous engineering, Concurrent engineering,
  Manufacturing web services, Agile Engineering,
  Product Engineering, Process Engineering,
  Production Engineering, ...

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Goal and Objective

• GOAL -- Todays manufacturing engineer needs to
  identify and locate the most efficient method to
  produce a product (in-house or not)
• OBJECTIVE -- reduce time to market, increase
  quality, reduce cost, and operate in a tight
  capital environment

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Product requirements

• Faster get it to market faster than a
  competitor
• Better best quality
• Cheaper best price

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Todays Situation

• Moving form paper driven systems or from
  stand-alone business and engineering systems
• Selling under-utilized resources to increase
  profit
• Terminate inefficient (non competitive)
  activities

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A Vision of Integrated Engineering Systems

• ENGINEERING -- the planning, designing,
  construction (manufacture), or management of
  machinery, roads, bridges, etc..

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Traditional Engineering
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A Vision of Integrated Engineering Systems (cont.)

• INTEGRATE
• 1. to make or become whole or complete.
• 2. to bring parts together as a whole.
• 3. to remove barriers imposing segregation.

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A Vision of Integrated Engineering Systems (cont.)

• INTEGRATED ENGINEERING
• planning, designing, construction and management
  of a product.

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Engineering
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Product Engineering
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Process Engineering
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Production Engineering
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A Vision of Integrated Engineering Systems (cont.)

• INTEGRATION ENGINEERING
• tools and techniques that can be used to assist
  in combining planning, design, construction and
  management of a product.

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A Vision of Manufacturing Systems (cont.)

• INTEGRATED ENGINEERING
• planning, designing, construction and management
  of a
• product.

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Concurrent or simultaneous engineering

• Performing all business activities in unison
• Making wise real-time economic decisions
• Team concepts

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IE550 Focus

• IE550 is intended to cover all of the engineering
  and business activities.
• All will be discussed.
• Process Engineering will be the concentration.

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Questions!?!

• You should have
• Read Chapter 1 in the book.
• Learned where the CAD and computer labs are
• Developed a basic understanding of how product,
  process and production engineering fit together
• Read assignment 1 and have an idea of what you
  are going to do