CONNECTOR MANUFACTURING

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CONNECTOR MANUFACTURING
ONE
SHOP
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The Composidie Family of Companies Offers a
FULL Compliment of Connector Manufacturing
Services.

• Engineering Design Support
• Tool Manufacturing Service
• Reel-to-Reel Stamping Forming
• Reel-to-Reel Photo Etching
• Reel-to-Reel Plating

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Engineering Design Support

• EQUIPMENT gt 37 CAD Workstations
• EXPERIENCE gt High-Speed, Progressive
  Stamping Tools
• gt High-Speed, Progressive Forming Tools
• gt Etch Masks
• gt Plate Masks
• gt Cut (Singulation) Tools
• gt Assembly Tools
• SOFTWARE gt Visionael, Auto CAD, Windows NT
• CAPACITY gt 5 - 10 Tools per Month

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Tool Manufacturing Service

• Manufacturing and Replacement Component
• Production in Several Pennsylvania
  Facilities.
• State-of-the-Art Materials Components
• gt Carbide
• gt Ceramics
• gt Tool Steel
• Accuracy Tolerancing Capabilities
• gt Precision Accuracy up to /- .00001
• Equipment
• gt 135 Surface Grinders
• gt 29 Wire EDM Machines
• gt 10 Jig Grinders (4 CNC)
• gt 6 Conventional EDM Machines
• gt 5 Visual Contour Grinders
• gt 3 CNC EDM Sinkers
• gt 1 Extrude Hone Die Polishing Machine

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Reel-to-Reel Stamping Forming

• Stamping Forming Capacity at 4 Locations in
• Pennsylvania.
• Capabilities
• gt High Speed Production (Up to 1,600
  Hits/Min.)
• gt Stamp using Progressive, Compound, and
  Bandolier Tools.
• gt Journeyman Tool Die Makers, on-site,
  perform maintenance
• and ensure minimal down time.
• gt In-Line Quality Assurance to Empower
  Operators for Total
• Product Quality.
• gt Offer a variety of Post Stamping Packaging
  Solutions.

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Reel-to-Reel Stamping Forming (Continued)

• Equipment
• gt 74 High Speed Stamping Presses
• 50 Straight Side Presses
• 1 80 Double Bed Press
• 5 90 Ton Presses
• 14 60 Ton Presses
• 15 30 Ton Presses
• 9 22 Ton Presses
• 2 18 Ton Presses
• 4 Mini-Bruderer Presses
• 24 Gap Frame Presses

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Reel-to-Reel Etching (Chemical Stamping)

• High Speed, Reel-to-Reel
• Non-Contact Glass Mask
• Dry-Film type Photoresist
• Materials .005 to .025 Cu
• Leadframe Connector
• Products
• Major Benefit in Prototyping
• Designs due to Inexpensive
• Tooling Costs and Shorter Lead
• Times.

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Reel-to-Reel Connector Plating

• Plating Capabilities
• gt PLATING TYPES
• Ag, Au, Ni, Pd
• Sn, Pb, SnPb (Alloys),
• Cu, NiP, Ni/Pd/Au
• gt PLATING CONFIGURATIONS
• Overall, Controlled Depth
• Spot or Stripe
• Ring Plate
• gt SUBSTRATE CAPABILITY
• 0.005 to 0.050 Thickness
• Flat or Formed Stock
• Cu or Cu Alloy
• Alloy 42
• Stainless Steel

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Reel-to-Reel Connector Plating (Continued)

• High Speed, Reel-to-Reel Equipment
• gt 4 Step Repeat Lines with 11
• Strands.
• gt 2 Continuous, High Speed,
• Selective Lines (Up to 60 ft./min.)
• gt Additional Capacity Planned for
• January 2001.

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Quality Assurance Capabilities

• Commitment to Total Quality Management
• Connector Production ISO 9000 Certified
• Connector Production QS 9000 Compliant
• gt FMEA, Statistical Process Control, PPAP,
  Part Warrant
• Product Teams Driving Continuous Improvements
• Continuous focus and feedback on Quality,
  Yields,
• and Corrective Action (8D)

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Key Customers by Market

• Automotive
• gt AMP/ Tyco Electronics, Hitachi, Borg-Warner,
• Motorola, Corning, Key
  Plastics.
• Electronic
• gt AMP / Tyco Electronics, Lucent Technologies,
• Molex, 3M, Thomas Betts, FCI / Berg.
• Semiconductor
• gt Conexant Systems, Motorola, ON Semiconductor,
• Texas Instruments, ASE Korea, IPAC.
• Telecommunications
• gt Motorola, Lucent Technologies, AMP / Tyco
• Electronics, PCD / Wells Electronics.

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The Composidie Family of Companies

• Tooling
• gt COMPOSIDIE Apollo, PA., Riverview, PA.
• gt TOOLEX Leechburg, PA.
• gt EDM SERVICES Greensburg, PA.
• gt LEADING TECHNOLOGIES Leechburg, PA
• gt CTE York, PA.
• Stamping / Forming
• gt COMPOSIDIE Apollo, PA.
• gt CTE York, PA.
• gt LEADING TECHNOLOGIES Leechburg, PA.
• Etching Plating
• gt LEADING TECHNOLOGIES Leechburg, PA

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Composidie Headquarters Toolex Composidie
Connector Stamping Apollo, PA. Leechburg, PA
Apollo, PA
Composidie Leadframe Stamping Leading
Technologies EDM Services Apollo,
PA. Leechburg, PA
Greensburg, PA
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Please Contact Us For A Competitive Quote
Composidie, Inc. 101 Route 380W Apollo, PA
15613-9658 United States of America Phone
[phone] Fax [phone] e-mail
tgraff_at_composidie.com