DEMISAS PRESENTATION

1
DEMISAS

2
THE COMPANY

• Demisas is a public company.
• The majority shareholder with 44 of the shares
  is Sarkuysan, a major copper products company.
  The Directors own approx.. 32 . The rest of the
  shares are traded in the Istanbul Stock Exchange.

3
DEMISAS

• Demisas is a QS 9000 and ISO 9002 accredited
  foundry
• - for high volume production of
• - small and medium size castings
• - in gray, nodular and vermicular cast iron
• - for JIT delivery to international
  customers.

4
CAPITAL INVESTMENTS
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PRODUCTION CAPACITY (Tons/Year)
Capaci ty
Years
6
2003-2005 NODULAR/GREY IRON TONNAGE PROJECTION
7
1999-2002 TONNAGE PROPORTIONS
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THE ORGANISATION

• Headoffice - Istanbul
• General Administration
• Finance
• Accounting
• Marketing Coordination
• Marketing
• Logistics
• Purchasing
• Technical Coordination
• Management Information Services

• Plant - Bilecik
• Plant Management
• Production Planning Control
• Engineering Process Application
• Production
• Quality Assurance Management
• Research Development
• Maintenance

9
THE ORGANISATION

• Head Office
• 46 White-collar Personnel
• Plant
• 65 White-collar Personnel
• 432 Blue-collar Personnel
• Total
• 543 Personnel (as of 31.12.2002)

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ORGANISATION
11
QUALITY ORGANISATION
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QUALITY ACCREDITATIONS

• QS 9000 Certification - Bureau Veritas QI
• ISO 9002 Certification - Bureau Veritas QI
• ISO 9002 Certification - TSE
• Class A - Renault
• Class A - Valeo
• Class A - Ford
• Class A - Embraco
• Class A - Tecumseh Europe

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LABORATORY FACILITIES

• Chemical Analysis
• 1 Optical Emission Spectrograph Unit (ARL)
• 1 Optical Emission Spectrograph Unit (OBLF)
• 1 Leco Carbon Sulphur Determination Unit
• 2 Thermal Analysis Units for Carbon Silicon
  determination
• 1 ATAS, Analytical Thermal Analysis Unit
• Wet Chemical Analysis Units for Carbon and
  silicon calibration

14
LABORATORY FACILITIES

• Sand Control Laboratories
• 2 Laboratories equipped with
• - Sand Rammers Compression Strength Testers,
• - Flowability Tester,
• - Moldability Tester,
• - Moisture Tester,
• - Permeability Testers,
• - AFS Sieve Analysis Units,
• - Active Dead Clay Determination Units,
• - Volatile Matter Testing Units.

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LABORATORY FACILITIES

• Metallography Laboratories
• 1 Metal Microscope with phase analysis and
  metallographic picture printing transmission
  units.
• 2 Metal Microscopes for process control.
• Complete metallographic specimen preparation
  equipment.
• 1 Automatic Nodularity Perlite / Ferrite Ratio
  Testing Line for 100 checking of safety
  critical Nodular Iron castings.

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LABORATORY FACILITIES

• Mechanical Laboratories
• 2 Brinell Hardness Testing Units.
• 1 Charpy Impact Testing Unit.
• 1 Tensile Testing Unit.
• 1 Lathe for random underskin pinhole porosity
  checking.
• 1 Yxlon X-Ray Testing Machine

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PRODUCTION FACILITIES

• Demisas has two foundries at the same
  location
• The Old Foundry with 24.000 tons capacity.
• The New Foundry with 60.000 tons capacity.
• The total production capacity is therefore
  84.000 tons at present.

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PATTERNMAKING

• Most of the patterns used are designed and
  made in-house from cast iron, steel,
  polyurethane or epoxy plastics materials
  through
• - Auto-Cad Designs,
• - Unigraphics CAD- CAM programming,
• - CNC Machining Centres.
• The Patternshop is equipped with all necessary
• machines for woodworking metal machining.

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MARKETS

• Demisas sells 94 of its products to export
  markets mainly in Europe.
• Demisas has regular customers to whom repetion
  castings in large quantities are delivered in
  following countries.

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MARKETS

• ITALY
• GERMANY
• FRANCE
• BELGIUM
• SLOVENIA
• ENGLAND
• IRELAND
• SLOVAKIA
• CZECH REPUBLIC

• EGYPT
• TUNISIA
• IRAN
• USA
• MEXICO
• POLAND
• INDIA

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SALES ( Tons/Year)
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COMMUNICATION

• FACTORY
• Address Vezirhan KöyüBilecik
• Türkiye
• Tel [phone]
• Fax [phone]
• 90 228 2331829

• HEAD OFFICE
• Address Okcumusa Cad. No1 Beyoglu
  Istanbul 80020 - Türkiye
• Tel [phone]
• Fax [phone]
• 90 212 2516074