Title: Materials The Key to Sustainability
1Materials The Key to Sustainability
TecEco are in the BIGGEST Business on the Planet
- Solving Sustainability Problems Economically
The Problem - A Planet in Crisis
2A Demographic Explosion
Undeveloped Countries
Developed Countries
Global population, consumption per capita and our
footprint on the planet is exploding.
3Atmospheric Carbon Dioxide
4Global Temperature Anomaly
5The Carbon Cycle and Emissions
Emissions from fossil fuels and cement production
are the cause of the global warming problem
Source David Schimel and Lisa Dilling, National
Centre for Atmospheric Research 2003
6The Techno-Process Earth Systems
Earth Systems Atmospheric composition, climate,
land cover, marine ecosystems, pollution, coastal
zones, freshwater systems, salinity and global
biological diversity have all been substantially
affected.
Our linkages to the bio-geo-sphere are defined by
the techno process describing and controlling the
flow of matter and energy. It is these flows that
have detrimental linkages to earth systems.
Detrimental affects on earth systems
Move 500-600 billion tonnesUse some 50 billion
tonnes
7Ecological Footprint
Our footprint is exceeding the capacity of the
planet to support it. We are not longer
sustainable as a species and must change our ways
8There are Detrimental Affects Right Through the
Techno-process
Detrimental Linkages that affect earth system
flows
Take manipulate and make impacts
End of lifecycle impacts
Materials are in the Techno-sphere Utility zone
There is no such place as away
Materials are everything between the take and
waste and affect earth system flows.
9Materials Affect Underlying Molecular Flows
Take ? Manipulate ? Make ? Use ? Waste
?Materials?
? Underlying molecular
flow ? Damaging to the Environmente.g.
heavy metals, cfcs, chalogen compounds and CO2
Materials influence How much and what we have to
take to manufacture the materials we use.How
long materials remain of utility, whether they
are easily recycled and how andwhat form they
are in when we eventually throw them away. What
we take from the environment around us, how we
manipulate and make materials out of what we take
and what we waste result in underlying molecular
flows that affect earth systems.
10Innovative New Materials - the Key to
Sustainability
The choice of materials controls emissions,
lifetime and embodied energies, user comfort, use
of recycled wastes, durability, recyclability and
the properties of wastes returned to the
bio-geo-sphere.
There is no such place as away, only a global
commons
11Changing the Techno-process
Take gt manipulate gt make gt use gt waste Driven
by fossil fuel energy with detrimental effects on
earth systems.
ReduceRe-useRecycle
Eco-innovate
Materials
Improving the sustainability of materials used to
create the built environment will reduce the
impact of the take and waste phases of the
techno-process
12Materials Lifetime Embodied Energies
- The embodied energy of materials only contributes
1-2 of the total energy consumed by buildings
over their lifetime - It follows that the properties of materials such
as specific heat and conductance are more
important to the overall energy consumption and
thus emissions - New materials and materials composites can
introduce physical properties that result in them
being more sustainable in use - In many instances wastes will provide the
physical properties required - Currently unheard of paradigms such as materials
with high specific heat and low conductance will
increase the performance of buildings - An opportunity will emerge to introduce such
composites with the introduction of robotics
13Economically Driven Sustainability
The challenge is to harness human behaviours
which underlay economic supply and demand
phenomena by changing the technical paradigm in
favour of making carbon dioxide and other wastes
resources for new materials with lower take and
waste impacts and more energy efficient
performance.
- ECONOMICS -
Sustainable processes are more efficient and
therefore more economic. Natural ecosystems can
be 100 efficient. What is needed are new
technologies that allow material and energy flows
to more closely mimic natural ecosystems. Innovati
on will deliver these new technical paradigms.
Sustainability will not happen by relying on
people to do the right thing
14Sustainability Culture Technology
Increase in demand/price ratio for sustainability
due to educationally induced cultural drift.
Supply
Greater Value/for impact (Sustainability) and
economic growth
Equilibrium shift
ECONOMICS
New Technical Paradigms are required that deliver
sustainability.
Demand
Increase in supply/price ratio for more
sustainable products due to innovative paradigm
shifts in technology.
Sustainability is where Culture and Technology
meet. Demand Supply
15Changing the Technology Paradigm
We need materials that require less energy to
make them, that last much longer and that
contribute properties that reduce lifetime
energies. The key is to change the technology
paradigm
- By enabling us to make productive use of
particular raw materials, technology determines
what constitutes a physical resource1 - Pilzer, Paul Zane, Unlimited Wealth, The Theory
and Practice of Economic Alchemy, Crown
Publishers Inc. New York.1990
16A Post Carbon Waste Age?
We cannot get there without new technical
paradigms.
The construction industry can be uniquely
responsible for helping achieve this transition
17Biomimicry
- The term biomimicry was popularised by the book
of the same name written by Janine Benyus - Biomimicry is a method of solving problems that
uses natural processes and systems as a source of
knowledge and inspiration. - It involves nature as model, measure and mentor.
The theory behind biomimicry is that natural
processes and systems have evolved over several
billion years through a process of research and
development commonly referred to as evolution. A
reoccurring theme in natural systems is the
cyclical flow of matter in such a way that there
is no waste of matter or energy.
18Utilizing Carbon and Wastes (Biomimicry)
- During earth's geological history large tonnages
of carbon were put away as limestone and other
carbonates and as coal and petroleum by the
activity of plants and animals. - Sequestering carbon in magnesium binders and
aggregates in the built environment mimics nature
in that carbon is used in the homes or skeletal
structures of most plants and animals.
In eco-cement blocks and mortars the binder is
carbonate and the aggregates are preferably wastes
We all use carbon and wastes to make our homes!
Biomimicry
19Re - Engineering Materials
- To solve environmental problems we need to
understand more about materials in relation to
the environment. - the way their precursors are derived and their
degradation products re assimilated - and how we can reduce the impact of these
processes - what energies drive the evolution, devolution and
flow of materials - and how we can reduce these energies
- how materials impact on lifetime energies
- With the knowledge gained re-design materials to
not only be more sustainable but more sustainable
in use
Environmental problems are the result of
inherently flawed materials, materials flows and
energy systems
20Materials in the Built Environment
- The built environment is made of materials and is
our footprint on earth. - It comprises buildings and infrastructure.
- Building materials comprise
- 70 of materials flows (buildings, infrastructure
etc.) - 40-50 of waste that goes to landfill (15 of
new materials going to site are wasted.) - At 1.5 of world GDP Annual Australian production
of building materials likely to be in the order
300 million tonnes or over 15 tonnes per person. - Over 20 billion tonnes of building materials are
used annually on a world wide basis. - Mostly using virgin natural resources
- Combined in such a manner they cannot easily be
separated. - Include many toxic elements.
21Huge Potential for Sustainable Materials
- Reducing the impact of the take and waste phases
of the techno-process. - including carbon in materialsthey are
potentially carbon sinks. - including wastes forphysical properties aswell
as chemical compositionthey become resources. - re engineeringmaterials toreduce the
lifetimeenergy of buildings
Many wastes can contribute to physical properties
reducing lifetime energies
22Abatement and Sequestration
- To solve the greenhouse gas problem our approach
should be holistically balanced and involve - Everybody, every day
- Be easy
- Make money
New technical paradigms are required
Sequestration
Abatement
and
TecEco-cements Low emissions
production,mineral sequestration waste
utilization
Emissions reductionthrough efficiency
andconversion to non fossil fuels
Geological Seques-tration
TecEcos Contribution
23The TecEco Dream A More Sustainable Built
Environment
CO2
OTHERWASTES
CO2 FOR GEOLOGICAL SEQUESTRATION
PERMANENT SEQUESTRATION WASTE UTILISATION (Man
made carbonate rock incorporating wastes as a
building material)
MINING
MgO
TECECO KILN
MAGNESITE OTHER INPUTS
TECECO CONCRETES
RECYCLED BUILDING MATERIALS
We need materials that require less energy to
make them, that last much longer and that
contribute properties that reduce lifetime
energies
There is a way to make our city streets as green
as the Amazon rainforest. Fred Pearce, New
Scientist Magazine
SUSTAINABLE CITIES
24Impact of the Largest Material Flow - Cement and
Concrete
- Concrete made with cement is the most widely used
material on Earth accounting for some 30 of all
materials flows on the planet and 70 of all
materials flows in the built environment. - Global Portland cement production is currently in
the order of 2 billion tonnes per annum. - Globally over 14 billion tonnes of concrete are
poured per year. - Over 2 tonnes per person per annum
- Much more concrete is used than any other
building material.
TecEco Pty. Ltd. have benchmark technologies for
improvement in sustainability and properties
25Embodied Energy of Building Materials
Concrete is relatively environmentally friendly
and has a relatively low embodied energy
Downloaded from www.dbce.csiro.au/ind-serv/brochur
es/embodied/embodied.htm (last accessed 07 March
2000)
26Average Embodied Energy in Buildings
Most of the embodied energy in the built
environment is in concrete.
Because so much concrete is used there is a huge
opportunity for sustainability by reducing the
embodied energy, reducing the carbon debt (net
emissions) and improving properties that reduce
lifetime energies.
Downloaded from www.dbce.csiro.au/ind-serv/brochur
es/embodied/embodied.htm (last accessed 07 March
2000)
27Emissions from Cement Production
- Chemical Release
- The process of calcination involves driving off
chemically bound CO2 with heat. - CaCO3 ?CaO ?CO2
- Process Energy
- Most energy is derived from fossil fuels.
- Fuel oil, coal and natural gas are directly or
indirectly burned to produce the energy required
releasing CO2. - The production of cement for concretes accounts
for around 10 of global anthropogenic CO2. - Pearce, F., "The Concrete Jungle Overheats", New
Scientist, 19 July, No 2097, 1997 (page 14).
CO2 CO2
Arguments that we should reduce cement production
relative to other building materials are nonsense
because concrete is the most sustainable building
material there is. The challenge is to make it
more sustainable.
28Cement Production Carbon Dioxide Emissions
Between tec, eco and enviro-cements TecEco can
provide a viable much more sustainable
alternative.
29Portland Cement Global Warming
- Concrete is the third largest contributor to CO2
emissions after the energy and transportation
sectors. - The cement industry is growing at around 5 a
year globally. Mainly China, Thialand and India. - On current trends world production of Portland
cement will reach 3.5 billion tonnes by 2020 - a
three fold increase on 1990 levels. - To achieve Kyoto targets the industry will have
to emit less than 1/3 of current emissions per
tonne of concrete. - Carbon taxes and other legislative changes will
provide legislative incentive to change.
- There is already strong evidence of market
incentive to change
30Concrete Industry Objectives
- PCA (USA)
- Improved energy efficiency of fuels and raw
materials - Formulation improvements that
- Reduce the energy of production and minimize the
use of natural resources. - Use of crushed limestone and industrial
by-products such as fly ash and blast furnace
slag. - WBCSD
- Fuels and raw materials efficiencies
- Emissions reduction during manufacture
31TecEco Technologies Take Concrete into the Future
- More rapid strength gain even with added
pozzolans - More supplementary materials can be used reducing
costs and take and waste impacts. - Higher strength/binder ratio
- Less cement can be used reducing costs and take
and waste impacts - More durable concretes
- Reducing costs and take and waste impacts.
- Use of wastes
- Utilizing carbon dioxide
- Magnesia component can be made using non fossil
fuel energy and CO2 captured during production.
Tec -Cements
Tec Eco-Cements
Eco-Cements
32Greening the Largest Material Flow -Concrete
- Scale down Production.
- Untenable nonsense, especially to developing
nations - Use waste for fuels
- Not my area of expertise but questioned by many.
- Reduce net emissions from manufacture
- Increase manufacturing efficiency
- Increase fuel efficiency
- Waste stream sequestration using MgO and CaO
- E.g. Carbonating the Portlandite in waste
concrete - Given the current price of carbon in Europe this
could be viable - TecEco have a mineral sequestration process that
is non fossil fuel driven using MgO and the
TecEco kiln
Not discussed
33Greening Concrete
- Increase the proportion of waste materials that
are pozzolanic - Using waste pozzolanic materials such as fly ash
and slags has the advantage of not only extending
cement reducing the embodied energy and net
emissions but also of utilizing waste. - We could run out of fly ash as coal is phasing
out. (e.g. Canada) - TecEco technology will allow the use of marginal
pozzolans - Slow rate of strength development can be
increased using TecEco tec-cement technology. - Potential long term (50 year plus) durability
issues overcome using tec-cement technology. - Replace Portland cement with viable alternatives
- There are a number of products with similar
properties to Portland cement - Carbonating Binders
- Non-carbonating binders
- The research and development of these binders
needs to be accelerated
34Greening Concrete
- Use aggregates that extend cement
- Use air as an aggregate making cement go further
- Aluminium use questionable
- Foamed Concretes work well with TecEco eco-cement
- Use for slabs to improve insulation
- Use aggregates with lower embodied energy and
that result in less emissions or are themselves
carbon sinks - Other materials that be used to make concrete
have lower embodied energies. - Local aggregates
- Recycled aggregates from building rubble
- Glass cullet
- Materials that non fossil carbon are carbon sinks
in concrete - Plastics, wood etc.
- Improve the performance of concrete by including
aggregates that improve or introduce new
properties reducing lifetime energies - Wood fibre reduces weight and conductance.
35Waste Stream Sequestration is Part of the TecEco
Total Process
Olivine Mg2SiO4
This reaction is how most MgCO3 came to be formed
anyway so why are we not using it to also
sequester carbon?
Serpentine Mg3Si2O5(OH)4
Crushing
Crushing
CO2 from Power Generation or Industry
Grinding
Grinding
Waste Sulfuric Acid or Alkali?
Screening
Screening
Silicate Reactor Process e.g. Mg2SiO4 2CO2
gt2MgCO3 SiO2
Magnetic Sep.
Gravity Concentration
Heat Treatment
Fe, Ni, Co.
Silicic Acids or Silica
Magnesite (MgCO3)
Simplified TecEco ReactionsTec-Kiln MgCO3 ? MgO
CO2 - 118 kJ/moleReactor Process MgO CO2 ?
MgCO3 118 kJ/mole (usually more complex
hydrates)
Solar or Wind Electricity Powered Tec-Kiln
CO2 for Geological Sequestration
Magnesium Thermodynamic Cycle
Magnesite MgCO3)
Magnesia (MgO)
Oxide Reactor Process
Other Wastes after Processing
CO2 from Power Generation, Industry or CO2
Directly From the Air
MgO for TecEco Cements and Sequestration by
Eco-Cements in the Built Environment
36TecEco Technologies Provide a Profitable Solution
- Silicate ? Carbonate Mineral Sequestration
- Using either peridotite, forsterite or serpentine
as inputs to a silicate reactor process CO2 is
sequestered and magnesite produced. - Proven by others (NETL,MIT,TNO, Finnish govt.
etc.) - Tec-Kiln Technology
- Combined calcining and grinding in a closed
system allowing the capture of CO2. Powered by
waste heat, solar or solar derived energy. - To be proved but simple and should work!
- Direct Scrubbing of CO2 using MgO
- Being proven by others (NETL,MIT,TNO, Finnish
govt. etc.) - Tec and Eco-Cement Concretes in the Built
Environment. - TecEco eco-cements set by absorbing CO2 and are
as good as proven.
TecEco
More EconomicunderKyoto?
TecEco
37TecEco Kiln Technology
- Can run at low temperatures.
- Can be powered by variable non fossil fuel
energy. - Runs 25 to 30 more efficiency.
- Theoretically capable of producing much more
reactive MgO - Even with ores of high Fe content.
- Captures CO2 for bottling and sale to the oil
industry (geological sequestration). - Grinds and calcines at the same time.
- Part of a major process to solve global CO2
problems. - Will result in new markets for ultra reactive low
lattice energy MgO (e.g. cement, paper and
environment industries) - TecEco need your backing to develop the kiln
38Increasing the Proportion of Waste Materials that
are Pozzolanic
- Advantages
- Lower costs
- More durable greener concrete
- Disadvantages
- Rate of strength development retarded
- Potential long term durability issue due to
leaching of Ca from CSH. - Glasser and others have observed leaching of Ca
from CSH and this will eventually cause long term
unpredictable behavior of CSH. - Resolved by presence of brucite in tec-cements
- Higher water demand due to fineness.
- Finishing is not as easy
- Supported by WBCSD and virtually all industry
associations - Driven by legislation and sentiment
39Impact of TecEco Tec-Cement Technology on the use
of Pozzolans
- In TecEco tec-cements Portlandite is generally
consumed by the pozzolanic reaction and replaced
with brucite - Increase in rate of strength development
particularly in the first 3-4 days. - Internal consumption of water by MgO as it
hydrates reducing impact of fineness demand - More pozzolanic reactions
- Mg Al hydrates?
- Improved durability as brucite is much less
soluble or reactive - Potential long term durability issue due to
leaching of Ca from CSH resolved. - Improved finishing as Mg contributes a strong
shear thinning property
40Portlandite Compared to Brucite
Cement chemists in the industry should be
getting their heads around the differences
41Tec-Cement Concrete Strength Gain Curve
We have observed this kind of curve with over 300
cubic meters of concrete
The possibility of high early strength gain with
added pozzolans is of great economic and
environmental importance.
42Replacement of PC by Carbonating Binders
- Lime
- The most used material next to Portland cement in
binders. - Generally used on a 13 paste basis since Roman
times - Non-hydraulic limes set by carbonation and are
therefore close to carbon neutral once set. - CaO H2O gt Ca(OH)2
- Ca(OH)2 CO2 gt CaCO3
- 33.22 gas ? 36.93 molar volumes
- Very slight expansion, but shrinkage from loss of
water.
43Replacement of PC Carbonating Binders
- Eco-Cement (TecEco)
- Have high proportions of reactive magnesium oxide
- Carbonate like lime
- Generally used in a 15-112 paste basis because
much more carbonate binder is produced than
with lime - MgO H2O ltgt Mg(OH)2
- Mg(OH)2 CO2 H2O ltgt MgCO3.3H2O
- 58.31 44.01 ltgt 138.32 molar mass (at least!)
- 24.29 gas ltgt 74.77 molar volumes (at least!)
- 307 expansion (less water volume reduction)
producing much more binder per mole of MgO than
lime (around 8 times) - Carbonates tend to be fibrous adding significant
micro structural strength compared to lime
Mostly CO2 and water
44Replacement with Non Carbonating Binders
- There are a number of other novel cements with
intrinsically lower energy requirements and CO2
emissions than conventional Portland cements that
have been developed - High belite cements
- Being research by Aberdeen and other universities
- Calcium sulfoaluminate cements
- Used by the Chinese for some time
- Magnesium phosphate cements
- Proponents argue that a lot stronger than
Portland cement therefore much less is required. - Main disadvantage is that phosphate is a limited
resource - Geopolymers
45Geopolymers
- Geopolymers consists of SiO4 and AlO4
tetrahedra linked alternately by sharing all the
oxygens. - Positive ions (Na, K, Li, Ca, Ba, NH4,
H3O) must be present in the framework cavities
to balance the negative charge of Al3 in IV fold
coordination. - Theoretically very sustainable
- Unlikely to be used for pre-mix concrete or waste
in the near future because of. - process problems
- Requiring a degree of skill for implementation
- nano porosity
- Causing problems with aggregates in aggressive
environments - no pH control strategy for heavy metals in waste
streams
46TecEco Cements
TecEco concretes are a system of blending
reactive magnesia, Portland cement and usually a
pozzolan with other materials and are a key
factor for sustainability.
47The Magnesium Thermodynamic Cycle
Calcination
CO2 CaptureNon fossil fuel energy
We think this cycle is relatively independent of
other constituents
48TecEco Cement Technology Theory
- Portlandite (Ca(OH)2) is too soluble, mobile and
reactive. - It carbonates, reacts with Cl- and SO4- and being
soluble can act as an electrolyte. - TecEco generally (but not always) remove
Portlandite using the pozzolanic reaction and - TecEco add reactive magnesia
- which hydrates, consuming water and concentrating
alkalis forming brucite which is another alkali,
but much less soluble, mobile or reactive than
Portlandite. - In Eco-cements brucite carbonates
49TecEco Formulations
- Tec-cements (Low MgO)
- contain more Portland cement than reactive
magnesia. Reactive magnesia hydrates in the same
rate order as Portland cement forming Brucite
which uses up water reducing the voidspaste
ratio, increasing density and possibly raising
the short term pH. - Reactions with pozzolans are more affective.
After all the Portlandite has been consumed
Brucite controls the long term pH which is lower
and due to its low solubility, mobility and
reactivity results in greater durability. - Other benefits include improvements in density,
strength and rheology, reduced permeability and
shrinkage and the use of a wider range of
aggregates many of which are potentially wastes
without reaction problems. - Eco-cements (High MgO)
- contain more reactive magnesia than in
tec-cements. Brucite in porous materials
carbonates forming stronger fibrous mineral
carbonates and therefore presenting huge
opportunities for waste utilisation and
sequestration. - Enviro-cements (High MgO)
- contain similar ratios of MgO and OPC to
eco-cements but in non porous concretes brucite
does not carbonate readily. - Higher proportions of magnesia are most suited to
toxic and hazardous waste immobilisation and when
durability is required. Strength is not developed
quickly nor to the same extent.
50TecEco Cements Impact on Sustainability
- The CO2 released by calcined carbonates used to
make binders can be captured using TecEco kiln
technology. - Tec-Cements Develop Significant Early Strength
even with Added Supplementary Materials. - Around 15 - 30 less total binder is required for
the same strength. - Eco-cements carbonate sequestering CO2 requiring
25-75 less binder in some mixes - Both tec and ecocements provide a benign low pH
environment for hosting large quantities of waste
overcoming problems of - Using acids to etch plastics so they bond with
concretes. - sulphates from plasterboard etc. ending up in
recycled construction materials. - heavy metals and other contaminants.
- delayed reactivity e.g. ASR with glass cullet
- Resolving durability issues
51Benefits to the Concrete Industry of Adopting
TecEco Technology
- Utilizing wastes to make concretes.
- Tec-cements have more rapid strength development
with fly ash, bottom ash, industrial slags etc.
(Tec-Cements.) - Reducing energy and emissions during the
production of cements. - MgO can be made using non fossil fuel energy
- Concretes containing MgO
- are demonstrably more durable.
- can incorporate wastes that contribute to
physical properties reducing lifetime energies - It makes sense to sequester carbon by allowing
MgO to re-carbonate and thereby gain strength.
The biggest business on the planet is going to be
the sustainability business
52TecEco Technologies Take Concrete into the Future
- More rapid strength gain even with added
pozzolans - More supplementary materials can be used reducing
costs and take and waste impacts. - Higher strength/binder ratio
- Less cement can be used reducing costs and take
and waste impacts - More durable concretes
- Reducing costs and take and waste impacts.
- Use of wastes
- Utilizing carbon dioxide
- Magnesia component can be made using non fossil
fuel energy and CO2 captured during production.
Tec -Cements
Tec Eco-Cements
Eco-Cements
53Using Aggregates that Extend Cement
- Air used in foamed concrete is a cheap low
embodied energy aggregate and has the advantage
of reducing the conductance of concrete. - Concrete, depending on aggregates weighs in the
order of 2350 Kg/m3 - Concretes of over 10 mp as light as 1000 Kg/m3
can be achieved. - At 1500 Kg/m3 25 mpa easily achieved.
- From our experiments so far with Buildlite
Cellular Concrete PL tec-cement formulations
increase strength performance by around 5-10 for
the same mass. - Claimed use of aluminium and autoclaving to make
more sustainable blocks questionable
54Use Aggregates with Lower Embodied Energy and
that Result in less Emissions or that are
Themselves Carbon Sinks
- Use of aggregates that lower embodied energies
- wastes such as recycled building rubble tec and
eco-cements do not have problems associated with
high gypsum content - Use of other aggregates that include non fossil
carbon - sawdust and other carbon based aggregates can
make eco-cement concretes a net carbon sink. - Reduce transport embodied energies by using local
materials such as earth - mud bricks and adobe.
- our research in the UK and with mud bricks in
Australia indicate that eco-cement formulations
seem to work much better than PC for this
55Improve the Performance of Concrete by Including
Aggregates that Improve or Introduce New
Properties Reducing Lifetime Energies
- Rather than be taken to landfill many wastes can
be used to improve properties of concrete that
reduce lifetime energies. - For example paper and plastic have in common
reasonable tensile strength, low mass and low
conductance and can be used to make cementitious
composites that assume these properties