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Dr. Douglas C. Hopkins

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Cover first specifying the input specs of a power supply running off a DC source ... Car Battery typical 12V with 11 to 14 volts variation ... – PowerPoint PPT presentation

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Title: Dr. Douglas C. Hopkins


1
Chapter 2 Electric Circuit Toplogies, Nomenclature
and Characteristics
  • By
  • Dr. Douglas C. Hopkins

2
Specifications
  • Right is a power supply with inputs and outputs
  • Electrically transfers power from the source to
    the load
  • Mechanically has size and operates in a certain
    thermal environment
  • So the power supply specd into two sections
  • Electrical
  • Mechanical
  • The electrical specifications can be split up as
    follows

Iin
Iout
Power Supply
Vin
Vout
Source
Load
3
Electrical Specs
4
Input Specs
  • The specifications of the input will depend on
    the source whether its
  • DC
  • AC
  • Cover first specifying the input specs of a power
    supply running off a DC source

5
DC Input Spec
  • Specifying the Vin for a PS (Power Supply) will
    depend on the DC source voltage range
  • A DC voltage is described as a voltage that will
    very slowly over time or is a constant
  • Here are some typical DC sources with their
    voltage range
  • Car Battery ? typical 12V with 11 to 14 volts
    variation
  • Solar Cell ? 0.5 to 1 volt per cell depending on
    sunlight
  • Telecom Bus ? typical 12V with 36 to 72 volts
    variation
  • PC Internal 5V Bus ? 5V /-10
  • The range for Vin should be chosen such that it
    covers the DC source it intends to run off

6
DC Input Spec
  • For a PS that runs off a Telecom bus would need
    to have a Vin operating range of 36 to 72 volts
  • If the input voltage drops below 36V, typically a
    PS will shut down
  • If the input voltage exceeds 72V, typically a PS
    will be damaged by the excessive high voltage
  • A PS can be designed such it can handle short
    duration of high input voltage such as line
    transients due to lightning
  • This is known as surge rating
  • For example this PS can have a surge rating of
    100V for 100usec.

7
DC Input Spec
  • The current drawn by the PS is known as Iin and
    measured in amps
  • Iin is derived by this relationship
  • Output power (Pout) of a PS is Vout x Iout
  • Input power (Pin) of a PS is Vin x Iin
  • ? is the efficiency of the PS
  • Describes how much of the input power results to
    the output
  • typically between 0.5 to 0.95
  • This will be covered in more detail later
  • ? Pout Pin
  • Substituting and solving for Iin
  • Iin (Vout x Iout) / (Vin x ?)

8
DC Input Spec
  • Iin (Vout x Iout) / (Vin x ?)
  • Note that if the output and ? is held constant,
    Iin will vary 1/Vin
  • Worst case Iin occurs at lowest value of Vin
  • For our example, the PS will draw the most
    current at Vin36 volts

9
DC Input Spec
  • Ideally Iin should be a clean DC current
  • But there will be the ripple current, Irip, from
    the switching stage within the PS itself
  • Usually specd as a peak to peak current
  • The frequency of this waveform is usually lt 10Mhz
  • Typically this is lt 10 of maximum Iin
  • In our example, If Iin max is 10A, Irip p-p
    should lt 1A

Irip
Iin
Time
10
DC Input Spec
  • There will be noise that occurs at gt 10Mhz.
  • Known as switching noise and its due to the
    internal parasitics
  • Typically the peak to peak noise is less than 1
    of max Iin
  • Finally there is surge current
  • This is due to Vin rising quickly and charging int

11
DC Input Spec
  • Finally there is surge current
  • This is due to Vin rising quickly and charging
    internal capacitors in the PS
  • Once the capacitors are charged, Iin will
    approach its steady state operation
  • Usually Isurge is less than 5 times max Iin

12
AC Input Spec
  • The other form of input for PS is AC
  • The source for this is usually AC generators from
    the big utilities
  • There are two types of transmission of AC utility
  • Single Phase
  • Three Phase
  • Three phase is used for systems gt5KW
  • This will not be covered in this course
  • The main reason AC is used for transmission of
    power is because voltages can be easily stepped
    up and down with the use of transformers

13
AC Input Spec
  • Some definitions of Vin for AC
  • In discussing Vin, Vpk is rarely used
  • Instead the DC equivalent value known as RMS is
    used
  • RMS stands for Root Mean Square and the input
    voltage would be labeled as Vin-rms
  • Vin-rms Vpk / 1.4142 or Vpk/(2)0.5
  • Because the voltage is not constant, RMS some
    makes calculations easier
  • For DC, Pin Vin x Iin
  • For AC, Pin Vin-rms x Iin-rms
  • Valid if Iin is a sine wave

Vpk
14
AC Input Spec
  • Here are some typical AC utility voltage ranges
    for the home
  • Doorbell, heating systems ? 24Vrms /-30
  • Household wiring ? Typically 110Vrms with 90 to
    130 range
  • Electric stoves ? Typically 220Vrms with 180 to
    260 range
  • Actually 220Vrms with a center-tap is delivered
    to the home. 110Vrms is derived from the
    center-tap
  • Here are some typical AC utility voltage ranges
    for the business with the AC single phase derived
    from three phase
  • Office wiring ? Typically 120Vrms with 90 to 140
    range
  • Inustrial/Computer ? Typically 208Vrms with 180
    to 260 range
  • Smaller businesses will use the household AC
    utility

15
AC Input Spec
  • Europe and some other countries do not use
    110Vrms or 120Vrms
  • All homes and businesses are wired with either
    208Vrms or 220Vrms
  • There are several reasons why this voltage will
    very
  • Voltage drops due to the transmission of power
  • IE a person living near a sub-station may have
    typically 130Vrms while someone 20 miles away may
    have only 110Vrms
  • The more current drawn on the wiring more voltage
    drop
  • IE turn on a vacuum cleaner in a house and the
    lights will dim slightly
  • Voltage can increase temporarily because the load
    is suddenly removed and the generators have not
    responded to the change

16
AC Input Spec
  • Here are some specs for Vin for typical products
  • Desktop PC sold in the US, 90Vrms 140Vrms
  • Desktop PC sold in the Worldwide, 180Vrms
    260Vrms
  • High end server sold worldwide, 180Vrms 260Vrms
  • Desktop PC with universal PS sold worldwide,
    90Vrms 260Vrms
  • Why not use a universal PS in all desktop PCs
    ?
  • Universal PS are more expensive and difficult
    to design

17
AC Input Spec
  • Another spec for Vin is the frequency
  • Frequency is defined as one over the time it
    takes to complete one whole cycle
  • In the use we use 60Hz
  • In Europe and some other countries, they use 50Hz
  • The range is only /-3Hz
  • A universal PS operates from 47Hz to 63Hz
  • This is not a cost or a design problem

Frequency1/time For a complete cycle
18
AC Input Spec
  • Like DC, AC utility will have voltage surges
  • These typically be quite large
  • 2000V spikes are no uncommon
  • Florida is the worst US state
  • They are due to lightning, some industrial
    equipment and solar flares
  • The front-end circuitry must be able to shunt
    this energy
  • Since the AC utility voltages are much higher
    than DC and there is nothing to limit the
    current, the PS have no direct connection between
    input and output
  • This is known as isolation
  • This is a safety requirement
  • More will be discussed later

19
AC Input Spec
  • Another problem with AC utility is brown outs,
    sags or drop outs in the power
  • This is when voltage drops below its specified
    Vin range
  • This occurs if there are problems with the
    utility grid
  • Transformer in a sub-station goes bad
  • Too much load on the grid like air-conditioners
    in the summer
  • Solar flares can induce too much voltage and
    pop the breakers
  • These occur quite often
  • How many times have the lights flickered ?
  • That was a drop out
  • More than 99 of the drop outs are less than 20ms
    in length

20
AC Input Spec
  • PS in most products will just shut down
    temporarily during these events
  • Televisions, radios, VCRs
  • Non mission critical devices
  • In mission critical devices such as high-end
    servers, the PS shall maintain operation for a
    loss of AC line up to 20ms
  • After 20ms it can shut down
  • This is known as hold-up time
  • This is accomplished by a large energy storage
    device like a capacitor
  • Typical specifications for hold-up is 20ms

21
AC Input Spec
  • Ideally Iin should follow Vin as shown on the
    right
  • This is known as emulating a resistor

22
AC Input Spec
  • Usually for a PS, the input is a bridge diode
    rectifier with a large capacitance
  • Iin with respect to Vin will be distorted
  • In both cases the input power is the same
  • However, Iin-rms is now significantly higher
  • PinVin-rms x Iin-rms is the apparent power
  • The real power is the average of (Vin x Iin)

23
AC Input Spec
  • The term to describe this Power Factor, PF
  • PF Real Power / Apparent Power
  • The lower the PF, the higher the Iin-rms for the
    given power
  • The problems with lower PF are
  • Wire sizes must be increased to handle the higher
    Iin-rms current because Power Loss resistance
    of the copper x (Iin-rms)2
  • This is extra power utilities must size for and
    supply
  • Iin is rich in harmonics which adds noise and
    circulating currents in 3 phase systems

24
AC Input Spec
  • Another criteria is the Total Harmonic
    Distortion, THD
  • Any waveform can be broken down into a sum of
    sine waves with different amplitudes
  • A pure 60Hz signal should only be made up of a
    60Hz signal
  • If there is any distortion, then
  • II1sin(2?ft)I2sin(4?ft)I2sin(6?ft).
  • I1 is the root-mean-square (rms) of the
    fundamental current waveform
  • I2 is the rms of the second-order harmonic
    current waveform
  • I3 is the rms of the third-order harmonic current
    waveform, etc.
  • THD square root ((I2)2 (I3)2 (I4)2
    ...)/ square root (I1)2 x 100 (to convert to
    percentage)

25
AC Input Spec
  • Any distortion will show up with THD gt 0
  • A good value for THD lt 5
  • Will discuss these regulations later

Reference http//www.lrc.rpi.edu/NLPIP/Online/Answ
ers/LA-Power/Sidebars.htm
26
AC Input Spec
  • Most PS with a simple diode bridge and capacitor
    has a PF?0.67 and THD?20
  • The above PS with a large inductor in series can
    achieve a PF?0.9 but still THD?20
  • A Pwer Factor Correction circuit used in a
    front-end PS can achieve PFgt0.98 and THDlt5
  • However a PFC adds cost complexity to the PS

27
AC Input Spec
  • Noise on Iin is another issue
  • Its not measured the same way as DC inputs
  • Since these PS connect directly on the grid, this
    noise can propagate
  • If this noise if high enough in level it can
    effect equipment on the grid significantly
  • If the frequency is high enough, it can use the
    external wiring as an antennae

28
AC Input Spec
  • If the frequency is less than 30Mhz, this is
    known as conducted
  • This is measured with a box called a LISN which
    filters out the 50/60hz
  • This is connected to the line cord
  • A frequency spectrum analyzer will then display
    the noise spectrum
  • If the frequency is greater than 30Mhz, this is
    known as radiated
  • This is measured with an antennae usually 10
    meters away
  • At these frequencies, line cords and cables
    become very effective antennae
  • There are federal specifications that must be met
  • This will be discussed later

29
AC Input Spec
  • Like DC, Iin has inrush issues with AC
    applications
  • Usually peak Iin is specd to be less than 5Xof
    the steady state of Iin-rms
  • Another factor to take account is fusing and
    circuit breakers
  • If the inrush current is too high or can occur
    throughout the day, fuses and circuit breakers
    can be weakened, damaged or open up
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