Introduction to Digital Manufacturing

1
Introduction to Digital Manufacturing
Module 1 The Basic Terms
Vukica Jovanovic Mechanical Engineering
Technology
2
Digital Manufacturing What Does it Means?

• Unit 2

3
Over-the-wall processes

• Ad-hoc
• Highly paper or document driven
• Hard to implement changes

Julio Gavilanes, UGS Company
4
How to Break Down Those Walls?
Source Greg Gorbach, End-to-End Product
Lifecycle Management, ARC Insights, May 11, 2006
5
Digital Manufacturing Value Framework White
Paper, UGS
6
Digital Manufacturing Some Other Names

• Manufacturing Process Management
• Collaborative Manufacturing Process Management
• Computer-Aided Process Planning (CAPP)

7
DM Definition 1 CIMdata

• Solutions that support
• manufacturing process planning collaboration
• from product design to manufacturing
• Integrated suite of tools to support
• tool design
• manufacturing process design
• visualization simulation
• to optimize the manufacturing process

8
DM Definition 2 Technomatix

• Combination of open software and manufacturing
  methods
• Transforms production processes and business
  initiatives
• Links all manufacturing disciplines including
• manufacturing process design
• process simulation/engineering
• production management

9
DM Definition 2 Technomatix Cont.

• Integrate the definitions of
• products
• processes
• practices
• plants
• tools
• resources
• to consistent manufacturing solution

Tecnomatix at Fiat
10
DM Definition 2 Technomatix

• Delivers innovation by linking
• all manufacturing disciplines with
• product engineering
• process layout and design
• process simulation/engineering
• production management
• Through manufacturing backbone

11
DM Definition 2 Technomatix

• By associating
• product
• process
• resource
• plant data
• manufacturers have
• process-oriented technology
• Bridges the gap between
• product design and product delivery
• design and execution of manufacturing processes

12
DM Definition 3

• Ability to describe every aspect of
• design-to-manufacture process
• digitally by
• CAD
• Office documents
• PLM systems
• analysis software
• simulation
• CAM software

Rachael Dalton-Taggart
13
DM Definition 4

• Technology to provide
• Rapid
• product development
• production
• By integrated computer model
• of physical and
• logical elements
• Utilizing
• 3D CAD
• simulation
• Detecting errors in earlier stages
• Efficient decision making
• The whole manufacturing process

Kim, H.et all. , Shukla, C., et. al
14
DM Definition 5

• An initiative to
• define manufacturing processes
• manage manufacturing process information
• support effective collaboration
• among engineering disciplines by using
• full digital product definition
• It supports
• visualization
• manufacturing simulation
• ergonomic and human factor analyses
• other engineering analysis tools
• Necessary to optimize the manufacturing process
  design.

15
DM Definition 5

• Digital manufacturing includes software support
  for functional areas such as the following.
• Translation of design data to manufacturing
• Full process planning
• Production operations planning and machining
  process planning
• Assembly definition and sequencing
• Detailed line, cell, station and task design
• Quality measurement and reporting
• Manufacturing documentation, shop floor
  instruction and collaboration

16
Digital Manufacturing Consists of

• Product design
• Process Planning
• Time management Business Applications
• Factory Layout Planning
• Ergonomics
• Simulation of Robot Usage
• Production Process Simulation
• PLM systems
• Analysis Software
• CAM software

17
References

• A CIMdata Case Study The Value of Digital
  Manufacturing in a PLM Environment Case Study
  Fiat Auto S.p.A
•  
• ARC's Fourteenth Annual Forum Driving Enterprise
  Performance through Next Generation Manufacturing
  Concepts, Retrieved in November 2007 from
  http//www.arcweb.com/Forum0606/default.aspx
•  
• Christman, A., CIMData visepresident, CAD/CAM
  Outlook, Digital Manufacturing An Emerging
  Technology, Retrieved in November 2007 from
  http//www.mmsonline.com/articles/1202cad.html
•  
• DELMIA, KS Engineering Group explenation,
  Retrieved in November 2007 from
  http//www.kseng.de/www/English/Seite202_DELMIA_E
  N.html
•  
• Digital Manufacturing , DM Center of Excellence,
  By Julio Gavilanes 5/25/2006, UGS,PLM Company
•  
• Digital Manufacturing Value Framework White
  Paper, UGS, From the Drawing Board up to the
  Production, KS Engineering, Retrieved in November
  2007 from http//www.kseng.de/www/English/Seite2
  02_DELMIA_EN.htm
•  
• Gorbach, G., End-to End Product Lifecycle
  Management, Thought Leaders For Manufacturing
  Supply Chain, ARC Advisory Group, Retrieved in
  November 2007 from http//www.plm.automation.siem
  ens.com/initiatives/docs/arc_lifecycle.pdf
•  
• Grieves, M., CIMdata Digital Manufacturing in
  PLM Environments, January 2006, Retrieved in May
  2007 from http//www.cimdata.com/publications/Del
  mia_Whitepaper.pdf
•  
• Kim, H.et all. Applying digital manufacturing
  technology to ship production and the maritime
  environment, integrated manufacturing systems
  13/5 2002, pp 295-206

18
References

Kraftcheck, J., Dani, T., Gadh, R. (1997), "State
of the art in virtual design and manufacturing",
VR News, Vol. 6 No.4, pp.16-22   Miller, E.,
Digital Manufacturing Moving the Design into
Production, Retrieved in November 2007 from
http//www.cimdata.com/publications/article06-01_m
oving_design.html   MMS Online, CAD/CAM Outlook,
Digital Manufacturing An Emerging Technology,
Retrieved in November 2007 from
http//www.mmsonline.com/articles/1202cad.html
  NX, Resource Management, Retrieved in November
2007 from http//www.plmsol-eds.com/products/nx/m
achining/resource_management.shtml   Shukla, C.,
Vazquez, M., Chen, F.F. (1996), "Virtual
manufacturing overview", Computers and
Industrial Engineering, Vol. 31 No.1/2,
pp.79-82.   Tecnomatix 8 - Enhanced
Predictability for Best in Class Manufacturing,
Retrieved in November 2007 from
http//www.ugs.com/en_us/products/tecnomatix/tecno
matix8/index.shtml   The move to digital
manufacturing, Most companies do it without all
the fanfare, Tooling and Production, Retrieved in
November 2007 from http//www.manufacturingcenter
.com/tooling/archives/0405/0405move_to_digital.asp
  The Value of Digital Manufacturing in a PLM
Environment Case Study Fiat Auto S.p.A
http//www.plm.automation.siemens.com/en_us/Images
/cimdata_fiat_benefits_tcm53-23398.pdf   UGS
Tecnomatix overview, Retrieved in November 2007
from http//www.plm.automation.siemens.com/en_us/
Images/br_tecnomatix_tcm53-3257.pdf   UGS
Technomatix Overview, http//www.ugsplm.co.uk/user
_files/downloads/products/br_tecnomatix.pdf
19
Acknowledgments
The author wishes to acknowledge the support from
the Workforce Innovation in Regional Economic
Development (WIRED) Opportunity Fund for North
Central Indiana DOL Grant Agreement
HG-15848-07-60 for Development of Integrated
Digital Manufacturing Curriculum.
The author wishes to acknowledge the support from
the National Science Foundation Advanced
Technology Education Program, NSF Grant 0603362
for Midwest Coalition for Comprehensive Design
Education.