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Near Detector Electronics Status

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Tests virtually all aspects of the entire. system. Lower Level Testing ... Checkout done with a few sets of PROMs. Final PROMs will be burned post-CALDET ... – PowerPoint PPT presentation

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Title: Near Detector Electronics Status


1
  • Near Detector Electronics Status
  • Status
  • Production Issues

Peter Shanahan FNAL MINOS Collaboration
Meeting June 13, 2003
2
Near Detector Electronics
MINDER modules
MINDER Crate
MASTER Module
Trigger/Keeper
Component Count (not counting 10 spares) 9328
MENUS 583 MINDERS 81 MASTERS
MASTER Crate
3
Near Detector Electronics Status
  • Schedule Status (BCWP/Total Budget)
  • 88 (April 03)
  • All WBS 2.3.1 system components are in production
  • Problems with MENU startup
  • All Printed Circuit boards in Assembly phase (or
    done)
  • Thorough checkout in progress
  • All power supplies received/ crates in progress
  • WBS 2.3.6
  • Auxillary systems (timing)
  • Minder Timing Modules, Clock Fanouts, Master
    Clock Controller done
  • Redesign of VME Timing Module for flexibility

4
MENU Production
  • Front-end daughter card
  • Supports and reads out QIE
  • Stores digital data in pipeline
  • 9328 in system
  • 1440 plus spares required for CALDET

5
MENU Production Problems
  • Sporadic production startup
  • Fabrication
  • Solder on gold contacts not noticed until
    fabrication began.
  • Vendor has accepted responsibility
    inspectionnew boards
  • Vendor inspection insufficient (no microscope on
    QC line!)
  • Assembly
  • Incorrect 1st articles
  • Overheated burn-in by vendor on 200 boards
  • Poorly tuned initial automated optical inspection
    by vendor
  • Wrong solder flux on several hundred boards
  • All problems addressed by vendor
  • Production has finally reached steady rate with
    consistent quality
  • Much effort on 14th floor Lou Dal Monte, Merle
    Watson, Charlie Nelson

6
MENU Good News
  • 5000 boards in hand
  • Checkout rate of boards with no acute problems is
    gt90
  • Assumed 67 in checkout schedule
  • Thorough checkout of all MENU functionality
  • IIT Undergrads for Checkout
  • Resident at FNAL for 5 weeks
  • Will later take test-stand to IIT
  • Very helpful in meeting CALDET schedule
  • Long-term production
  • Rate of 330/wk will complete production by
    12/31/03

7
Argonne Checkout
  • MINDERS, MASTERS, KEEPERS
  • Minders loaded with MENUs
  • Full system tests
  • Dave Reyna Pedestals, DC Calibration
  • Tests virtually all aspects of the entire
  • system
  • Lower Level Testing
  • Gary Drake, Bill Haberichter, Tim Cundiff, et al.
  • Testing all bits, reading/writing all registers,
    etc
  • Checkout done with a few sets of PROMs
  • Final PROMs will be burned post-CALDET
  • Shipping for CALDET in progress

8
2003 CALDET Run
  • Sept. 4 Oct. 4, 2003
  • 1440 channels on Near Detector Electronics
  • Full instrumentation of 1 side (actual ND is one
    sided)
  • Near only, and Near/Far running
  • Production calibration of Near response
  • ND Electronics is principle focus of run
  • Ship electronics in late June
  • L3 milestone 7/7/03
  • Move to beam enclosure 8/18/03

9
Near Detector Electronics Status
  • All modules have CALDET quantities met

Item Number for Detector Operation Number for CALDET Operation Assembled Number in Hand/Checked out Comments
MENUs 9328 1456 5000/3000 90 passing checkout
MINDERs 583 91 150/100 Will burn final proms after CALDET
KEEPERs 45 8 All/15
MASTERs 81 16 71/21
MINDER CRATEs 45 8 10 Prep will do production checkout
MINDER PS 45 8 All/9 Prep will do production checkout
MASTER CRATEs 9 2 All/11
MASTER PS 9 2 All/3
VME Timing Module 10 2 4 Final Prototypes for CALDET
Minder Timing Module 45 8 45/42 few need repair post-checkout
Master Clock Controler 1 1 All Beam info interface test pending
Clock Fanout 6 1 All Beam info interface test pending
Spares (10) not included in this table.
Various Auxillary cards not included
10
Summary
  • Near Electronics Production is Well Underway
  • All boards in assembly (or done!)
  • CALDET quantities are met
  • Thorough Checkout in progress at Argonne, FNAL
  • IIT help on MENU checkout
  • Production appears well on schedule for detector
    installation
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