Title: In Vitro Dissolution Testing
1Dissolution Testing and Pharmaceutical Equivalence
By Assoc. Prof. Dr. Pornsak Sriamornsak BSc(Pharm
), RPh, MSc(Pharm), Ph.D.(Pharmaceutics)
2Outline
- Introduction
- Biopharmaceutics Classification System (BCS) and
Bioequivalence Consideration - Tablet Evaluation
- Dissolution Testing Conditions
- Dissolution Profile Comparisons
- Biowaivers
3Introduction
- ??????????????????????????????????????????????????
??????????????? ??????????????????????????????????
???? - ??????????????????????????????????????????????????
?? ?????? ???? ?? ????? ????? ???????????????
??????????????????????????????????????????????????
??????????????????????????????????????????
??????????????????????????????????????????????????
??????????????????????????????????????????????????
????????? ????????????????????????????????????????
??????????????????????????????????
?????????????????????? ???????????????????????????
????????
4Introduction
- ??????????? ??????????????????????????????????????
???????????????? ????????????? ???????????????????
???? ???? ?????????????????????? (evaluation)
?????? ???????????????????????????????????????????
????????????????????????????????????
(specification) ???????????????????? (quality
control) ?????????????????????????????????????????
??????????????????????????????????????????????????
?????????? - ??????????????????????????????????????????????????
??????????????????????????????????????????????????
???????????????????????
5Definition
- Bioavailability ?????????????
- ????????????? ??????? ????? ??????????????????????
??????????????????????????????????????????????????
?????????????????? ???????????????????????????????
?????????? ???????? 2 ?????? ??? Absolute
bioavailability ?????????????????????????????????
?????????????????? ????????????????????
100 ???? ????????????????????????????????????????
??? ??? Relative bioavailability
??????????????????????????????????
??????????????????????????????????????????????????
???????????????????? ???? ????????????????????????
????? - The rate and extent to which the active drug
ingredient or therapeutic moiety is absorbed from
a drug product and become available at the site
of drug action
6Definition
- Bioequivalence ????????
- ?????????????????????????? ???????????????????????
??????????????????????????? ????????
pharmaceutical alternatives ??????????????????????
???? (molar dose) ???????? ???????
????????????????????????? ????????????????????????
?????????????????????????????????? - The absence of a significant difference in the
rate and extent to which the active ingredient or
active moiety in pharmaceuticals equivalents or
pharmaceutical alternatives become available at
the site of drug action when administered at the
same molar dose under similar conditions in an
appropriately designed study
7Definition
- Pharmaceutical equivalent ???????????????????????
?? - ????????????????????????????????????????
???????????????????????????????? ???????????
???????????????? ?????????????????????????????????
?????????????? ???????????????????????????????????
???????????????????????????????????
??????????????????????????????????
????????????????????????? ????????????????????
???/????????????????????????????????? - Pharmaceuticals are pharmaceutical equivalents if
they contain the same amount of the same active
ingredient(s) in the same dosage form if they
meet the same comparable standards and if they
are intended to be administered by the same
route. However, pharmaceutical equivalence does
not necessarily imply therapeutic equivalence as
differences in the excipients and/or the
manufacturing process can lead to differences in
product performance.
8Definition
- Therapeutic equivalence ??????????????????????
??????? - ????????????????????????????????????????????
??????????????????????????????????????????????????
??????????????????? ??????????????????????????????
???????????????? ???????????????
???????????????????? ?????????????????????????????
??????????????????????????????????????????????????
??????????? ??????????????????????????????????????
????????????????????????????????????
???????????????????????????????????? ?????????
??????????????? - A medicinal product is therapeutically equivalent
with another product if it contains the same
active substance or therapeutic moiety and,
clinically, shows the same efficacy and safety as
that product, whose efficacy and safety has been
established.
9Biopharmaceutics Classification System (BCS)
- A guidance for predicting the intestinal drug
absorption provided by the U.S. FDA - Used as a basis for setting in vitro dissolution
specifications - Can be also provide a basis for predicting the
likelihood of achieving a successful in vivo-in
vitro correlation (IVIVC)
10Biopharmaceutics Classification System (BCS)
- Goals of the BCS Guidance
- Predict in vivo performance of drug products from
in vitro measurements of permeability and
solubility - To improve the efficiency of drug development and
the review process by recommending a strategy for
identifying expendable clinical bioequivalence
tests. - To recommend a class of immediate-release (IR)
solid oral dosage forms for which bioequivalence
may be assessed based on in vitro dissolution
tests. - To recommend methods for classification according
to dosage form dissolution, along with the
solubility and permeability characteristics of
the drug substance.
11Biopharmaceutics Classification System (BCS)
Solubility
Case 3 High solubility - Low permeability
Case 1 High solubility- High permeability -Rapid
dissolution drugs
Case 4 Low solubility- Low permeability drugs
Case 2 Low solubility- High permeability drugs
Permeability
12(No Transcript)
13(No Transcript)
14Biopharmaceutics Classification System (BCS)
- CLASS BOUNDARIES
- HIGHLY SOLUBLE the highest dose strength is
soluble in 250 ml water over a pH range of 1 to
7.5 at 37C - HIGHLY PERMEABLE the extent of absorption
in humans is determined to be gt 90 of an
administered dose, based on mass-balance or in
comparison to an intravenous reference dose. - RAPIDLY DISSOLVING 85 of the labeled
amount of drug substance dissolves within 30
minutes using USP apparatus I or II in a volume
of 900 ml buffer solutions.
15Biopharmaceutics Classification System (BCS)
- Case 1 and case 3 drugs 85 dissolution in 0.1N
HCl in 15 minutes - Bioavailability of the drug is not limited by
dissolution
16Biopharmaceutics Classification System (BCS)
- DISSOLUTION DETERMINATION
- USP apparatus I (basket) at 100 rpm or USP
apparatus II (paddle) at 50 rpm. - Dissolution media (900 ml) 0.1 N HCl or
simulated gastric fluid, pH 4.5 buffer, and pH
6.8 buffer or simulated intestinal fluid. - Compare dissolution profiles of test and
reference products using a similarity factor
(f2).
17Quality Control for Tablets
- ???????? (Raw Materials)
- ?????????????? (In-Process)
- ?????? (Granules)
- ?????? (Tablets)
- ?????????????????? (Finished Products)
18Quality Control for Tablets
- In-process Control for Tablets
- ????????????????????????????????????????
?????????????????????????? ???????????????????????
??? ??????????????????????????????????????????
????????????????????????? ????????????????????????
?????????? ?????? ???????????????????? weight
variation ???????? ??????? ?????????
??????????????????????????????????????????????????
????????????????????????? - Finished Products
- ??????????????????????????????????????????????????
????????????? ??????????????????????????????????
??????????????????????????????????????????????????
?????????????????????? - ????????????????????????????????????
??????????????????????????? ??????????????????????
?????????????????????????? ?????? ?????????????
weight variation, content uniformity, amount of
active ingredient, loss on drying ?????????
???????????????? ????????????????????
(bioavailability) ???????
19Tablet Evaluation
- ?????????????????? (Physical properties)
- ??????????????????????????????????????????????????
???? ?????? ??????? ?????? ?? ??????????
?????????????????????????????? ???????????????????
??????????????????????????????????????????
?????????????????????? ?????? - ????????????????????? (weight variation)
- ??????? (thickness)
- ???????? (hardness)
- ????????? (friability)
- ?????????????????? (disintegration)
- ????????????????????? (dissolution)
20Tablet Evaluation
- ???????????????? (Chemical properties)
- ??????????????????????????????????????????????????
?? ????????????????????????????????????
??????????????????????????????????? ??????
??????????????????? (identification)
?????????????????????????????????????????????
(uniformity of content) ??????????????????????????
?? (assay) ??????? - ?????????????????? (Biological properties)
- ??????????????????????????????????????????????????
???????? ???? ?? ????? ????????????????? ??????
????????????????????? (bioavailability)
??????????????????? (toxicity test)
????????????????? (clinical test) ???????
21Weight of Tablets
- Uniformity of dosage unit (USP 27)
- Uniformity of weight or mass (BP)
22Uniformity of dosage unit
- Uniformity of dosage unit
- ??????????????????????????????????????????????????
?????? - ???????????????????????? 2 ????
- ????????????????????? (weight variation)
- ????????????????????????????????? (content
uniformity)
23Uniformity of dosage unit
- ????????????????????? (weight variation USP27)
- ??????????????????????????????????????????????????
?????????????????????? gt 50 ??.
?????????????????????? gt 50 ???????????????????
(?????????????????????????????????????????????????
???????) - ?????????
- ?????????????????????????????????? 30 ????
- ??????????????????????????????? 10
???????????????? - ????????????????????
- ?????????????????????????????????????????? 10
???? ?????????????????????? content uniformity
????????????????? monograph - ?????????????????????????????????????????????? 4
??????????????????????????????????????????????????
????????
24Uniformity of dosage unit
- ????????????
- ????????????????????????
- ????????????????????????????????????? 10
?????????????? 85.0-115.0 ?????????????????????
?????? RSD lt 6.0 (RSD 100s / x ) - ??????????? 1 ??????????????? 85.0-115.0
??????????????????????????????????????????????????
?????? 75.0-125.0 ??????????????????????????
???? RSDgt 6.0 ???????? 2 ???? ???????????????????
?????? 20 ???? - ?????????????????? 1 ???????????????????? 30
??????????????? 85.0-115.0 ??????????????????????
??????????????????????????????? 75.0-125.0
?????????????????????????? ??? RSD ?????????????
30 ??????????? 7.8
25Uniformity of dosage unit
- ????????????????????????????????? (content
uniformity USP27) - ??????????????????????????????????????????????????
????????????? ????????????????????????????????????
??????????????????????????? ??????????????????????
??????????????????????????? ??????????????????????
??????????????????????????????????????????????????
? ?????????????????????????????? - ??????????????????????????????????????????????????
?????????????????????????????????? gt 50 ??.
?????????????????????? gt 50 ????????????????????
- ?????????
- ?????????????????????????????????? 30 ????
- ?????????????????????????????????????????????????
10 ???? ?????????????????????????? monograph
26Uniformity of dosage unit
- ????????????
- ????????????????????????
- ????????????????????????????????????? 10
?????????????? 85.0-115.0 ???????????????????????
?????? RSD lt 6.0 - ??????????? 1 ??????????????? 85.0-115.0
??????????????????????? ??????????????????????????
??????? 75.0-125.0 ??????????????????????? ????
RSD gt 6.0 ???????? 2 ???? ???????????????????????
?? 20 ???? - ?????????????????? 1 ???????????????????? 30
??????????????? 85.0-115.0 ??????????????????????
? ?????????????????????????????? 75.0-125.0
??????????????????????? ??? RSD ????????????? 30
??????????? 7.8
27 ???????????????? x 100 ?????????????????????
Assay
28- RSD 100s / x
- (100 x 7.2624) / 102.3327
- 7.0968 (gt 6.0 )
- ???????????????????????????????????? 20 ????
29(No Transcript)
30- RSD 100s / x
- (100 x 3.2657) / 100.0208
- 3.2650 (lt 6.0 )
- ????????????????????????????????????
31Uniformity of weight (BP)
- ????????????????????????????????????????????????
????????????? (BP2001) ???????????????????????????
???????????????????????????????????????? ????
???????? ???????? ????????????????????????????????
?? ??????????????? ?????????????????? - ?????????
- ??????????????????????? 20 ????
- ??????????????????????????????????????
- ????????????????????
- ??????????????????????????????????????????????????
??????????????????????????????? (?????????????)
32Uniformity of weight (BP)
- ????????????
- ??????????????????????????????????????? 2
??????????????????????????????????????????????????
????????????????????????????????
??????????????????????????????????????????????????
2 ????????????????????????????
33(No Transcript)
34Uniformity of content (BP)
- ????????????????????????????????????????????????
? ????????????????????????????????????????????????
- ?????????
- ??????????????????????? 10 ????
- ?????????????????????????????????????????????? 10
???? ???????????????????? monograph
35Uniformity of content (BP)
- ????????????
- ????????????????????????
- ???????????????????????????????????????????????
85.0-115.0 ???????????????????????????? - ??????????? 1 ??????????????? 85.0-115.0
????????????????? 75.0-125.0 ????????????????????
???????? ???????????????????????? 20 ????
??????????????????????????????????????????
??????????????????????????????????????? 1
???????????????????? 30 ???????????????
85.0-115.0 ????????????????????????????
?????????????????????????????? 75.0-125.0
???????????????????????????? - ??????????????????????
- ?????????????????? 1 ?????????????????????????????
???? 85.0-115.0 ????????????????????????????
??????????????? 1 ??????????????? 75.0-125.0
????????????????????????????
36 ???????????????? x 100 ?????????????????????
Assay
37Disintegration
- ??????????????????????????????? (solution)
?????????????????????????????????
(disintegration) ???? ????????????????????????????
????????????????????????????????????
(dissolution) ????????????????????????????????????
??????????????????? - ??????????????????????????????????????????????????
????????????????????????????????????????? - ??????????????????????????????????????????????????
????????????????????????????????????
???????????????????????????????????????????????
38Disintegration
- ?????????????? USP ??? BP ????????????????????????
?????????????????????? ?????????????? - ?????????????? (lozenges) ?????? (chewable
tablets) ???? sustained-release tablets
?????????????????????
39Dissolution
- ????????????????????????????? ????????????????????
???????????????????????????????
?????????????????????????????????????????????
??????????????????????????????????????????????????
?????????????????????????????????? - ?????????????????????????????? (Tablet
Dissolution) ?????????????????????????????????????
?????????????????????? ???????????????????????????
??????????????????????????????????????????????????
???? - ??????????????????????????????????????????????????
?????????????????????????????????????????????????
?????????????????????????????????????????????
40Dissolution
- Tablet Dissolution is a standardized method for
measuring the rate of drug release from a dosage
form. The principle function of the dissolution
test may be summarized as follows - Optimization of therapeutic effectiveness during
product development and stability assessment. - Routine assessment of production quality to
ensure uniformity between production lots.
41Dissolution
- Assessment of bioequivalence, that is to say,
production of the same biological availability
from discrete batches of products from one or
different manufacturers. - Prediction of in-vivo availability, i.e.
bioavailability (where applicable).
42Dissolution Testing Conditions
- Dissolution apparatus
- Dissolution medium
- Agitation
- Validation
43Dissolution Apparatus
44Dissolution Apparatus
USP Dissolution Apparatus 1 USP Dissolution
Apparatus 2 (Basket) (Paddle)
45Dissolution Apparatus
(a) (b) (c)
(d) Baskets for dissolution apparatus 1 (a)
standard 40-mesh basket, (b) 20-mesh basket, (c)
10-mesh basket and (d) suppository basket.
(a) (b) Paddles for dissolution
apparatus 2 (a) PTFE coated paddle and (b) solid
PTFE paddle.
46Dissolution Apparatus
USP Dissolution Apparatus 3 (Reciprocating
Cylinder)
47Dissolution Apparatus
USP Dissolution Apparatus 4 / BP Dissolution
Apparatus 3 (Flow-through Cell)
48Dissolution Apparatus
USP Dissolution Apparatus 5 (Paddle over Disk)
USP Dissolution Apparatus 6 (Cylinder)
49Dissolution Apparatus
USP Dissolution Apparatus 7 (Reciprocating Holder)
50Dissolution Medium
- Carried out under physiological conditions
(370.5C) or based on physicochemical
characteristics of the drug substance and the
environmental conditions the dosage form might be
exposed - Allow interpretation with regard to in vivo
performance of the product
51Dissolution Medium
- Volume generally 500, 900 or 1,000 ml
- Simulate gastric fluid (SGF) pH 1.2
- Simulate intestinal fluid (SIF) pH 6.8 (not
exceed pH 8.0) - The need for enzymes should be evaluated
case-by-case (pepsin with SGF and pancreatin with
SIF) - Use of a surfactant is recommended for water
insoluble or sparingly soluble drug products
52Agitation
- Mild agitation conditions should be maintained
during dissolution testing - Basket method 50-100 rpm
- Paddle method 50-75 rpm
53Validation
- The system suitability test using calibrators
- Deaeration (if necessary)
- Validation between manual and automated
procedures - Validation of a determinative step
54Dissolution Profile
55Dissolution Profile
56(No Transcript)
57Dissolution Profile
58Dissolution Profile Comparisons
- To ensure batch-to-batch consistency
- To signal potential problems with in vivo
bioavailability - For accepting product sameness under
SUPAC-related changes - To waive bioequivalence requirements for lower
strengths of a dosage form - To support waivers for other bioequivalence
requirements
59Dissolution Profile Comparisons
- May be considered similar by virtue of
- Over all profile similarity
- Similarity at every dissolution sample time point
60Dissolution Profile Comparisons
- Statistical methods based in the analysis of
variance or in t-student tests - Single time point dissolution
- Multiple time point dissolution
- Model-independent methods
- Similarity factor
- Multivariate confidence region procedure
- Model-dependent methods
61Dissolution profile comparison
- Model-independent approach using a similarity
factor - Difference factor (f1) calculates difference
between 2 curves at each time point - Measurement of the relative error between 2
curves - n number of time point
- Rt dissolution value of the reference batch at
time t - Tt dissolution value of the test batch at time
t
62Dissolution profile comparison
- Model-independent approach using a similarity
factor - Similarity factor (f2) a logarithmic reciprocal
square root transformation off the sum of square
error - Measurement of the similarity in the
dissolution between 2 curves
63Model independent approach using a similarity
factor
- Determine the dissolution profile of two products
(12 units each) of the test and reference
products - Using the mean dissolution values from both the
curves at each time interval, calculate f1 and f2 - For curves to be considered similar
- f1 close to 0 (0-15)
- f2 greater than 50 (50-100)
64Model independent approach using a similarity
factor
- This model method is most suitable when 3-4 or
more dissolution time points are available - The dissolution measurements of the test and
reference batches should be made under exactly
the same conditions - Only one measurement should be considered after
85 dissolution of both the products - The percent coefficient of variation at the
earlier time point should not be more than 20
and at other time points should not be more than
10
65Model independent multivariate confidence region
procedure
- Suitable when batch variation is more than 15 CV
- The following steps are suggested
- Determine the similarity limits in terms of
multivariate statistical distance (MSD) based on
interbatch differences in dissolution from
reference batch - Estimate the MSD between the test and reference
mean dissolution - Estimate 90 confidence interval of true MSD
between the test and reference batches - Compare upper limit of the confidence with the
similarity limit
66Model dependent approaches
- Select most appropriate mathematical model for
the standard batches (linear, quadratic,
logistic, and Weibull models) - Using data for the profile generated for each
unit, fit the data to model - A similarity region is set based on variation of
parameters of the fitted model for test units
from the standard approved batches - Calculate the MSD in model parameters between
test and reference batches - Estimate the 90 confidence region of the true
difference between the two batches - Compare the limits of the confidence region with
the similarity region
67SUPAC-IR Guidance
- Defines the levels of changes, recommend tests
and filling document to ensure product quality
and performance of reference with post approval
changes in - Component and composition
- Site of manufacturing
- The scale of manufacturing
- Process and equipment changes in the manufacturing
68SUPAC-IR Guidance
- Recommend dissolution profile comparisons for
approving difference level of changes and
documenting product sameness between the test and
reference product - Using a model independent approach and the
similarity factor to compare dissolution profile
69IVIVC (In vitro dissolution/in vivo
bioavailability correlations)
Source V. R. S. Uppoor . (2001), Journal of
Controlled Release (72), 127-132.
70IVIVC (In vitro dissolution/in vivo
bioavailability correlations)
Source V. R. S. Uppoor . (2001), Journal of
Controlled Release (72), 127-132.
71IVIVC (In vitro dissolution/in vivo
bioavailability correlations)
- Levels of correlation
- Level A
- Level B
- Level C
- Multiple level C
72Level A Correlation
- Represent a point-to-point relationship between
in vitro dissolution and in vivo input rate - Refer to a predictive mathematical model for the
relationship between the entire in vitro
dissolution time course and the entire in vivo
response time course - Linear, but nonlinear correlations are also
acceptable
73Level A Correlation
Source R. C. Rossi et al (2007), International
Journal of Pharmaceutics. (Article In Press)
74Level B Correlation
- Predictive mathematical model for the
relationship between summary parameters that
characterize the in vitro and in vivo time
courses e.g. - Mean in vitro dissolution time versus mean in
vivo dissolution time - Mean in vitro dissolution time versus mean
resident time in vivo - Not very useful because of many different
dissolution and plasma concentration profiles and
shapes can give the same mean summary parameters
75Level C Correlation
- A single point relationship between a dissolution
parameter and a pharmacokinetic parameter - Useful in early formulation development
76Multiple Level C Correlation
- One or several pharmacokinetic parameters of
interest to the amount of drug dissolved at
several time points of the dissolution profile
e.g. - Cmax versus dissolved in 2, 6 and 12 hours
77Biowaivers
- Bioequivalence study may be replaced by in
vitro dissolution testing. When such a
substitution is allowed by registration
authorities this is referred to as a "biowaiver".
78Biowaivers
- Biowaivers without an IVIVC
- Biowaivers based on IVIVC
- Waiver of in vivo bioequivalence based on BCS
79Biowaivers without an IVIVC
- New drug application of immediate-release drug
products - Clinical safety and/or efficacy studies including
data on the dose and the desirability of the
higher strength - Linear elimination kinetics over the therapeutic
dose range - The higher strength being proportionally similar
to the lower strength - The same dissolution procedures being used, and
similar result obtained in the approved medium
80Biowaivers without an IVIVC
- Modified-release drug products
- Beaded capsules-lower strength
- Tablets-lower strength
81Biowaivers based on IVIVC
- In vivo bioequivalence studies for extended
release products could be waived If the sponsor
has developed a correlationwhose predictability
has been evaluated - The waiver is granted if the difference in the
predicted mean CMAX and AUC between the test and
reference product is not more than 20
82Biowaivers based on IVIVC
- For generic products to qualify for this
biowaiver, one of the following situations should
exist - Bioequivalece has been established for all
strengths of the reference-listed product - Dose propositionally has been established for the
reference-listed product, and all reference
product strengths are compositionally
proportional or qualitatively the same, have the
same release mechanism, and the in vitro
dissolution profiles of all strength are similar
83Biowaivers based on IVIVC
- Bioequivalence is established between the generic
product and the reference-listed product at the
highest and lowest strengths and for the
reference-listed product, all strengths are
compositionally proportional or qualitatively the
same, have the same release mechanism, and the in
vitro dissolution profiles are similar
84Waiver of in vivo bioequivalence based on BCS
- Applicable to immediate release products only
- Not applicable to narrow therapeutic range drugs
- The drug substance should be highly soluble and
highly permeable and the drug product should be
rapidly dissolving (BCS case 1)
85Waiver of in vivo bioequivalence based on BCS
- When requesting a BCS-based waiver for in vivo
BA/BE studies for IR solid oral dosage forms,
applicants should note that the following factors
can affect their request or the documentation of
their request - Excipients
- Prodrugs
- Exceptions
- Narrow Therapeutic Range Drugs
- Products Designed to be Absorbed in the Oral
Cavity
86Data To Support a Request for Biowaivers
- Data Supporting High Solubility
- Data Supporting High Permeability
- Data Supporting Rapid and Similar Dissolution
- Additional Information
- The manufacturing process used to make the test
product should be described briefly to provide
information on the method of manufacture (e.g.,
wet granulation vs. direct compression). A list
of excipients used, the amount used, and their
intended functions should be provided. Excipients
used in the test product should have been used
previously in FDA-approved IR solid oral dosage
forms.
87European Guidance for an In Vivo
Bioavailability/Bioequivalence Waivers
- If a new application concerns several strengths
of the active substance, a bioequivalence study
investigating only 1 strength may be
acceptable(the choice of the strength used should
be justified on analytical, pharmacokinetic, and
safety grounds)
88European Guidance for an In Vivo
Bioavailability/Bioequivalence Waivers
- All of the following conditions should be
fulfilled - The pharmaceutical products are manufactured by
the same manufacturer and process - The drug input has been shown to be linear over
the therapeutic dose range - The qualitative composition of the different
strengths should be the same - The ratio between amounts of active substance and
excipients is the same - The dissolution profile should be similar under
identical conditions for the additional strengths
and the strength of the batch used in the
bioequivalency study
89Canadian Guidance for an In Vivo
Bioavailability/Bioequivalence Waivers
- Uncomplicated drug in which the proportions of
excipients to the drug and the dissolution
characteristics are the same, it is sufficient to
establish the bioavailability of one strength - For some of complicate drugs such as those with
narrow therapeutic range, steep dose response
characteristics, or nonlinear kinetics, a single
dose bioavailability study should be conducted on
each strength