Title: ( Breakthrough Improvement )
1???????? ?? ?????
- ?? ??? ????? ? ?? ?????? ????? ? ???? ??? ????
???????????? ?????? ?????? ??????? ?????? ???
????? . - ?? ???????? ??? ?? ????? ??? ?? ????? ?? ??
??????? ?? ???????? ????? ???? - ( Breakthrough Improvement )
- ?? ??? ????? ????? ? ????????? ???? ?? ???? .
2?? ????? ?????
- ?? ????? ?? ????? ??????? ?? ???? ????? ??? ??
????? ????? ? ???? ?????? ???? ?? ??? ?????? ????
????? ???? ? ?????? ?????? ? ??????? ??????
?????? ?????? ????? ????? ?? ????? ???????? ?????
?? ????? ???????????? ???? ? ?????. - ???? ???? ?? ???? ????? ???? ?????? ???? ??????
?????? ???? ????? (Cpk (capability process ) ?
?????? ?????? ?? ??????. - ??????? ??? ?? ?????? ?? ?? ???????? ?????? ????
????? ????? ??? ?????? ?? ??? ????? ?? ????? ???
???? ?? 4/3 ppm
3????? ?? ?????
- ??????? ?? ????? ?? ???? ?? ???????? ? ???????
- ???? ??? ????? ?? ??? ???? ?????????? 4/3 ppm
- ???? ????? ????? ??????
- ?????? ????? ?????
( On Target Performance )
- ???? ???? ?????? ??????.
4???????? ?? ?????
???????? ??? ???? ?? ?????
DMAIC
DFSS
(????? ???????? ?? ??? ?? ?????)
(????? ?? ??? ?? ?????)
DFSS Design for six sigma
5The DMAIC Model for Process Improvement??? ?????
??????
6????? ?????? ??????? ???????? DMAIC
- ??? ????? Define
- 1- ?????? ????? ?? ???? ????
- 2- ????? ?????? ?? ??? ?????? SIPOC
- 3- ????? ????????? ???? Y Y1?Y2?...? Yk
- 4- ????? ????? ???? ?????? (???)
- 5- ?????? ?? ????? ?????
- 6- ???? ????? ????? ?????
7????? ?????? ??????? ???????? DMAIC (?????...)
- ??? ?????? ???? Measure
- 1- ????? FMEA(Failure mode Effect Analysis ?
??????? ??? ?? RPN(Risk priority Number) ???
????(??????? ?????? ????) - 2- ??????? ?????? ?? ?? ????????? ?????
- 3- ????? ?????? ????? ?????? / ?????
- 4- ????? ????? Gage RR ???? Y ?? Yi ??
- 5- ????? ?????????? ????? ? ??? ???? ????? ??
- 6- ?????? ???? ????? ????
- 7- ??? ?????? ????????? ???? ???? ??? ????? ?
?????? ???????? ?????????? - 8- ?????? ZLT? ZST? DPMO?DPO? DPU ?
?????(Yield)
ZTZ long term ZS Z short term
DPU Defect Per Unit , DPO Defect PER
Opportunity , DPMO Defect PER Million
Opportunity
8????? ?????? ??????? ???????? DMAIC (?????...)
- ??? ????? Analyze
- 1- ????? ????? ???? ????? X??
- 2- ????? ???? ??????? ???? ?? ?? X?? ?? ??? Y
??? ?? ????? ? ?????? ????? ???? - 3- ??????? ???? ???? ?? ?? X?? ???? ????? Y ??
??? ????? ??? ?? ???? ????? ?? ?? ???? ??????
???????? ???. - ??? ????? Improve
- 1- ?????? ?????? ??? ?? ??
- 2- ????? ?????? ????? ??? ?? ?? ????? ???????
(Pilot) - 3- ?????? ??????? ???? ??? ??? ??
- 4- ?????? ?????? ???? ? ????? ??? ?? ??
-
9????? ?????? ??????? ???????? DMAIC (?????...)
- ??? ????? Control
- 1-?????? ??? ?????? ?????????? ??????? ?? ??????
??? ?? ????? - 2-??? ?????? Before / After
- 3 -??????? ?? ?????????? ??? ?? ???? ????? ? ????
X??
10?????? ???????? ??????????? ?? ?????
11(Executive Staff) ?????? ??????
- ?????
- ????? ?????? (Vision)
- ????? ???? ? ???? ????? ???? ?????
- ????? ????? ? ???? ??????
- ????? ? ??????? ???? ? ?????? ?????????
- ????????? (10 ???? ????)
- ??????? ???????? ?? ?? ?? ?? ???????? ??????
- ??????? ?????? ???????? ?? ?????? ????????
- ??????????? ????? ?????? ????????
- ?????
- ???? ?????? 4 ????? ???? ?????? ??????
12 (Champion) ????????
- ?????
- ?????? ?????? ?? ???? ??????? (Communicate)
- ????? ???? ? ???? ????? ???? ?????
- ????? ????? ???? ? ??? ???? ? ??? ?????
- ??????? ?? ????? ???? ? ?????? ??????? ?????????
?? ?????? - ????????? (10 ?? 20 ???? ????)
- ??????? ????????? ???? ? ???
- ??????? ? ????? ????????? ?? ?????
- ??????? ????? ????????
- ??????????? ????? ?????? ????????? ????
- ?????
- ???? ?????? 2 ???? ???? ????????
13(Green Belt) ?????? ???
- ?????
- ?????? 20 ???? ???? ?? ????? ????? ?????????
????? ?? ??? 2 ??? - ?????? ?? ????????? ????? ?? ?????? ????
????????? ??? ? ????? ??? - ???? ?? ??? ??????? ?? ????? ????
- ????????? (20 ?? 40 ???? ????)
- ??????? ?? ???????? DMAIC ?? ????? ????? ??? ??
?????? - ????? ?????? ?????????? ????? ?? ?????? ????
- ?????? ???? ?? ????? ???
- ?????? ?? ?????? ????
- ?????
- ???? ?????? 2 ???? ?????? ???
14(Black Belt) ?????? ????
- ?????
- ?????? 80 ???? ???? ?? ????? ????? ?????????
????? ?? ??? 2 ??? - ?????? ?? ????????? ????? ?? ?????? ?????????
??? ? ???? ????? ??? - ??????? ?? ????? ???? (???? ?? ????? ?????
350000 ????) - ????????? (80 ???? ????)
- ??????? ?? ???????? DMAIC ?? ????? ????? ??? ??
?????? - ????? ?????? ????? ?? ??????
- ??????? ????? ??? ? ????? ?????? ????? ????
- ?????? ?? ?????? ???? ????
- ?????
- ???? ?????? 2 ???? ?????? ???
- ???? ?????? 4 ???? ??????????
15(Master Black Belt) ?????? ???? ????
- ?????
- ????? ??????? ??? ?? ???? ???????? ?? ????? ?
????? ??? ?? ????????? ???? ? ??? - ????? ??? ? ?????? ?? ???????? ? ????????? ????
- ?????? ?? ?????????? ??????
- ????????? (100 ???? ????)
- ?????? ?????? ?? ???????? ? ????????? ???? ?
???? ????? ??? - ?????? ?? ??????? ????????
- ???? ???? ????????? ?? ?????
- ?????
- ???? ?????? 4 ???? ??????????
- ????? 2 ??? ?????? ?? ?????? ????
- ????? ????? ???? ??? ?????? (Masters Degree) ??
???? ??? ?????
16(Team Members) ????? ???
- ?????
- ???? ? ?????? ?? ??? ??????? ?? ?????
(Excellence) ?? ??? ?????? - ?????? ?? ????? ??? ?? ?????
- ????? ?? ????????? ??? ?? ?????
- ??????? ??????? ?????
- ????????? (5 ?? 10 ???? ????)
- ?????? ?? ????????? ????? ?? ????? ?? ???? ????
- ????? ??????? ????? ??? ?? ??? ????? ???
- ???? ?? ????? ??? ?? ?????
- ?????
- ???? ?????? 1 ???? ???? ???????