Title: Diapositivo 1
1Implementation and Management of Safety Systems
2Implementation and Management of Safety Systems
1. Prerequisites to HACCP
- Prerequisite is the term used to describe
systems that must be in place in order to support
the HACCP (Hazard Analysis and Critical Control
Point) System. - Prerequisites include, where appropriate
- cleaning and sanitation
- maintenance
- personnel hygiene and training
- pest control
- premises and structure
- plant and equipment
3Implementation and Management of Safety Systems
1. Prerequisites to HACCP
- services (e.g. compressed air, ventilation,
water, etc.) - storage, distribution and transportation
- waste management
- physical separation of activities to prevent
potential food contamination.
4Implementation and Management of Safety Systems
2. The HACCP Concept
- Systematic approach of identifying and
controlling hazards that could pose a danger to
the preparation of safe food. - HAACP is a method of ensuring food safety by
examining every step in a food operation,
identifying the steps that are critical to food
safety and implementing effective control and
monitoring procedures at these steps. - In 1985 HACCP was first taken into consideration
for general implementation in the food industry
by the National Academy of Science (NAS)
5Implementation and Management of Safety Systems
2. The HACCP Concept
- In 1988, the International Commission on
Microbiological Specification for Foods (ICMSF)
suggested the use of systems HACCP as a base to
quality control - In the European Union, the Council Directive on
the Hygiene of Foodstuffs no. 93/43/EEC, sets out
the general hygiene principles and conditions for
foodstuffs to apply throughout the food chain. - Among numerous requirements it states the
necessity for each food business to apply the
principles of HACCP.
6Implementation and Management of Safety Systems
3. The HACCP Principles
- The practical implementation of a HACCP System
normally follows a methodology based on seven
Principles - Principle 1 - Hazards analysis
- Principle 2 - Identification of the critical
control points - Principle 3 Establishment of critical limits
- Principle 4 Establishment of a monitoring
system - Principle 5 Establishment of the corrective
actions - Principle 6 Establishment of verification,
validation and review - Principle 7 Documentation and records.
7Implementation and Management of Safety Systems
4. The HACCP Methodology
- The HACCP methodology is normally described in
12 steps
1. The HACCP team 2. Product description/characte
rization 3. Identification of the intended use f
or the product 4. Flow diagram construction 5.
On-site verification of the flow diagram 6.
Identification and hazards analysis 7.
Identification of Critical Control Points
(CCPs) 8. Establishment of Critical Limits 9.
Establishment of a monitoring system 10.
Establishment of corrective actions 11.
Establishment of verification procedures,
validation and review 12. Documentation and
records.
8Implementation and Management of Safety Systems
4. The HACCP Methodology
- In this 12 steps are included the seven
principles of HACCP. - When the decision is taken to use HACCP within
an organization, it is important there to avoid
the inclination that often occurs to charge ahead
and start doing something without taking the time
to consider the best approach the use of the
HACCP methodology. - HACCP system must not be carried out by one
person alone but as the result of a
multi-disciplinary team effort the HACCP Team.
9Implementation and Management of Safety Systems
4.1. The HACCP Team
- It is recommended that as a minimum the core
HACCP team consists of experts from the following
areas - Quality Assurance/ Technical
- Operations or Production
- Engineering
- Additional expertise.
- The leader will have a key role in the success of
the HACCP systems and he or she is likely to
become the company HACCP expert and be regarded
as such.
10Implementation and Management of Safety Systems
4.2. Product Description/Characterization
- The HACCP team skills in relation to technical
issues are important here. A full understanding
of the product and the process is necessary. - At this stage a product description must be
constructed for two reasons - It is essential that HACCP Team is fully
familiarized with the products and process
technologies to be covered by the HACCP Plan. - The product description acts as an introduction
and point of historical reference to the HACCP
Plan.
11Implementation and Management of Safety Systems
4.2. Product Description/Characterization
- All raw materials, substances and food contact
materials shall be described to the extent
necessary for the identification and assessment
of hazards, including as appropriate the
following - Chemical, biological and physical
characteristics - Composition including additives and processing
aids - Origin and method of production
- Delivery method, packaging and storage
conditions - Preparation before use
- Acceptance criteria.
12Implementation and Management of Safety Systems
4.3. Identification of the Intended Use For the
Product
- The intended use of the end product shall be
described. - Users and consumers shall be identified for each
product/ product category and consumer groups
known to be especially vulnerable to hazard shall
be considered. - Children, older persons and illness people are
normally considered as group of risk as their
immunological system is not totally developed or
is debilitated.
13Implementation and Management of Safety Systems
4.4.Flow Diagram Construction
- The flow diagrams shall be prepared for the
products/product categories covered by the safety
management system. - A process flow diagram is simply a diagrammatic
representation of the stages involved in
producing a product. Is used as the basis of the
hazard analysis and must therefore contain
sufficient technical detail for the study to
progress. - The simplest type of flow diagram is a linear
process step diagram. -
- Effectively, it is a description of how a
product is produced chronologically, broken into
logical stages.
14Implementation and Management of Safety Systems
4.4.Flow Diagram Construction
- The following types of data should be included
- Details of all raw materials and product
packaging, including reception and storage
conditions - Details of all process activities, including the
potential for any delay stages. - Temperature and time for all stages. This will be
particular important when analyzing
microbiological hazards as it is vital to assess
the potential for any present pathogens to grow
to hazardous levels
15Implementation and Management of Safety Systems
4.4.Flow Diagram Construction
- Types of equipment and design features
- Details of any reworking or recycling loops
- Floor plan with details of segregated areas and
personnel routing - Distribution/ customer issues.
- When the process flow diagram is complete it must
be verified by the HACCP team prior to the
hazard assessment stage.
16Implementation and Management of Safety Systems
4.5. On-site Verification of the Flow Diagram
- The HACCP team should endeavor to ensure that
the diagrammatic representation is true to the
practice on the facilities floor. - This can be done by following the product
through and by seeking verification from staff
members involved in the particular line. - Once this is completed, only then should the
diagram be verified and passed as a live document
for progression to later stages. - This should be the date record on the example
above. If the walk through indicates variances
then these must not be ignored, but should form
the basis of an updated flow diagram.
17Implementation and Management of Safety Systems
4.6. Identification and Hazards Analysis
- A hazard is something that has the potential to
cause harm, it may be physical, chemical or
biological. - Within the HACCP study we need to take a
logical, practical approach to risk assessment. - At the end of the hazard identification step,
the HACCP team will have a list of potential
hazards that might occur in the raw materials or
during the process. - Risk assessment involves the evaluation of the
potential hazards on this list, to establish the
realistic or significant hazards that the HACCP
system must control.
18Implementation and Management of Safety Systems
4.6. Identification and Hazards Analysis
- Some useful definitions are the probability or
likelihood that an adverse health effect will be
realized and its severity. - Following on from the identification of hazards,
the process of risk assessment involves three
additional steps - exposure assessment
- hazard characterization
- risk characterization.
- Hazard characterization is an evaluation of the
nature of the adverse effects or severity
associated with the hazard.
19Implementation and Management of Safety Systems
4.6. Identification and Hazards Analysis
- Risk characterization is the estimation of the
adverse effects likely to occur in the
population. - Several different approaches to risk assessment
can be adopted by the HACCP team. - They include qualitative and quantitative
techniques. Both the severity and the probability
of the occurrence should be considered.
20Implementation and Management of Safety Systems
4.7. Identification of Critical Control Points
- A Critical Control Point is a point, step or
procedure where a food safety hazard can be
prevented, eliminated or reduced to acceptable
levels. - To assist in finding where the correct CCPs
should be, is available a tool known as the CCP
Decision Tree. - A decision tree is a logical series of questions
that are asked for each hazard. - The questions in the tree should be asked for
each hazard at each process step. - The following decision tree is based on the one
in Codex Alimentarius but with some
simplifications and amendments (Fig.1).
21Implementation and Management of Safety Systems
Fig. 1 - The decision tree
22Implementation and Management of Safety Systems
4.7. Identification of Critical Control Points
- Q1 Is there a hazard at this process step?
- This first question will seem obvious but it
helps to focus the HACCP teams minds on the
specific process step in question. If there is no
significant hazard there is nothing that needs
control, and this process step is not a CCP. - If there is a hazard then you should move on to
question two (Q2).
23Implementation and Management of Safety Systems
4.7. Identification of Critical Control Points
- Q2 Do control measures exist for the identified
hazard? - Here you need to consider the measures you
already have in place along with what could be
implemented. - If the answer to this question is yes, then you
should move straight on to question three (Q3). - If, however, the answer is no and control
measures arent and could not be put in place,
then you must consider whether control is
necessary at this point for food safety. - If control isnt necessary here then a CCP is
not required and you should move on to the next
hazard and start the decision tree again.
24Implementation and Management of Safety Systems
4.7. Identification of Critical Control Points
- Q3 Is the step specifically designed to
eliminate or reduce the likely occurrence of the
hazard to an acceptable level? - If a process step is designed to remove a hazard
or reduce it so that it is not hazardous, this is
obviously a CCP. - If the step is not so designed, we have to
progress to see if the hazard will be removed
later in the process.
25Implementation and Management of Safety Systems
4.7. Identification of Critical Control Points
- Q4 Could contamination occur at or increase to
unacceptable level (s)? - This question can require a significant level of
technical expertise, and consultation with
experts may be required. It has to be
appreciated, may be cumulative and thus numerous
process steps need to be considered to make a
judgment. - The answer should be largely obvious from the
hazard analysis but make sure that you have
covered the following issues - Is the immediate environment likely to include
the hazard(s)? - Is cross-contamination possible via personnel?
- Is cross-contamination possible from another
product or raw material?
26Implementation and Management of Safety Systems
4.7. Identification of Critical Control Points
- Q4 Could contamination occur at or increase to
unacceptable level(s)? - Could composite time/ temperature conditions
increase the hazard? - Could product build up in deal-leg spaces and
increase the hazard? - Are any other factors or conditions present which
could cause contamination to increase to
unacceptable levels at this step? - If the answer to question four (Q4) is yes, move
on to the decision tree with the next hazard or
process step.
27Implementation and Management of Safety Systems
4.7. Identification of Critical Control Points
- Q5 Will a subsequent step or action eliminate
or reduce the hazard to an acceptable level? - This question is designed to allow the presence
of a hazard or hazards at a particular process
stage if they will be controlled either later in
the process or by consumer action. - In this way it minimizes the number of process
steps which are considered to be Critical Control
Point (CCP) and focuses on those steps which are
crucial for product safety.
28Implementation and Management of Safety Systems
4.8. Establishment of Critical Limits
- A critical limit is the monitored limit which if
exceeded means the CCP will not be effective, and
thus the identified hazard may occur. Critical
limits must also, as far as possible, be exact
and monitored. - The HACCP team must therefore fully understand
the criteria governing safety at each CCP in
order to set the appropriate critical limit. - In other words, you must have detailed knowledge
of the potential hazards, along with a full
understanding of the factors that are involved in
their prevention or control. - Each CCP may have a number of different factors
which need to be controlled to ensure product
safety, and each of these factors will have an
associated critical limit.
29Implementation and Management of Safety Systems
4.8. Establishment of Critical Limits
- In order to set the critical limits, all the
factors associated with safety at the CCP must be
identified. The level at which each factor
becomes the boundary between safe and unsafe is
then the critical limit. - It is important to note that the critical limit
must be associated with a measurable factor that
can be monitored routinely by test or
observation. - In addition to critical limits you may find it
advantageous to have another layer of control to
help manage the process. - The critical limits can be used as an additional
measure to indicate drift in the process, and you
can then adjust the process to maintain control
before the CCP actually deviates from its
critical limits.
30Implementation and Management of Safety Systems
4.9. Establishment of a Monitoring System
- Monitoring is the scheduled measurement or
observation at a CCP to ensure compliance with
target levels and that the process is in control. - The specific monitoring procedure for each
individual CCP will depend on the critical
limits, and also on the capabilities of the
monitoring device or method. - It is essential that the chosen monitoring
procedure must be able to detect loss of control
at the CCP, as it is on the basis of monitoring
results that decisions are made and action is
taken. - The nature and frequency of the monitoring will
therefore be variable, depending on the
production method and the nature of the hazard.
31Implementation and Management of Safety Systems
4.9. Establishment of a Monitoring System
- The final consideration in relation to
monitoring is the means of recording. Not only is
documentation a principle of HACCP, but also the
monitoring serves as an essential aspect of a
due diligence approach. - There should also be clearly indicated on any
documentation or training materials the required
corrective action to be taken if the monitoring
exceeds the indicated critical limit and this
takes us to the next HACCP principle.
32Implementation and Management of Safety Systems
4.10. Establishment of Corrective Actions
- HACCP principle 5 requires that a corrective
action must be taken when the monitoring results
show a deviation from the critical limit(s) at a
CCP. - Ideally any corrective action should be planned
to correct any deviation from the specified
tolerances before they are exceeded and control
is lost. - Practically this cannot always be achieved while
the process is out of control, and which
therefore may represent a safety hazard. - HACCP plan is therefore likely to have two
levels of corrective action, i.e., actions to
prevent deviation and actions to correct
following deviation.
33Implementation and Management of Safety Systems
4.10. Establishment of Corrective Actions
- Corrective action procedures should be developed
by the HACCP team and should be specified on the
HACCP control chart. - This will minimize any confusion or
disagreements which might otherwise have occurred
when the action needs to be taken. It is also
important to assign responsibility for corrective
action both to prevent and correct deviations. - It is important that detailed records are kept
of all stages. It is essential that you
investigate the cause of the deviation, and take
appropriate steps to ensure that it does not
happen again.
34Implementation and Management of Safety Systems
4.10. Establishment of Corrective Actions
- The defined corrective action procedures are
added to the HACCP Control Chart which should
detail - What is to happen to the suspect product
- How the process /equipment is to be adjusted
- Who is to do what
- Who is to be informed.
35Implementation and Management of Safety Systems
4.11. Establishment of Verification Procedures,
Validation and Review
- In order to confirm that the an HACCP procedure
is working correctly, a system of verification
should be set up. - This may involve internal audit, additional
microbiological or other testing of finished or
intermediate product, or more detailed testing
around specific CCPs. - Its aims are to verify that the original HACCP
procedure is still appropriate, and that specific
monitoring procedures and corrective actions are
still being properly applied. - There are three key things to consider here
verification, validation, and review.
36Implementation and Management of Safety Systems
4.11. Establishment of Verification Procedures,
Validation and Review
- Verification
- In relation to HACCP, therefore, this is the
step that we take to make sure that what is laid
down in the HACCP documentation accurately
reflects what is occurring in reality. - Verification shall be planned. The planning
shall include - purpose, method, frequency,
- responsibility,
- records.
- Verification results shall be recorded and shall
be communicated to the food safety team (HACCP
team).
37Implementation and Management of Safety Systems
4.11. Establishment of Verification Procedures,
Validation and Review
- Validation
- Is the means of establishing the effectiveness
of the HACCP system and is technically a part of
verification. This would normally be the use of
routine testing or sampling to confirm that the
control the HACCP provides is effective. - Alternatively it might involve auditing the
HACCP system to provide a measure of its
effectiveness. - Validation activities shall include actions to
confirm that - The established critical limits for CCPs are
capable of achieving the defined levels - The efficacy of the control measure constituting
the control system - The combination of control measure to assure
adequate control of the identified hazards to
obtain end products that meet the defined
acceptable levels.
38Implementation and Management of Safety Systems
4.11. Establishment of Verification Procedures,
Validation and Review
- Validation
-
- Food safety management system validation is an
assessment carried out at planned intervals to
confirm that the overall performance of the
systems ensures food safety. - The food safety management systems validation
shall include - Results of verifications to assess whether
identified hazards are in control - Results of internal audits to show that the
planned activities are taking place - Evaluation of potential unsafe products and of
corrections - Complaints related to food safety.
- The output of the validation shall outline the
necessity of reviewing the hazards analysis and
the configuration of the control measure system.
39Implementation and Management of Safety Systems
4.11. Establishment of Verification Procedures,
Validation and Review
- Review
- Is usually taken to mean the setting of dates
and a formal procedure to verify and validate the
HACCP system, for example, every six months. - There are also numerous situations under which
review should be triggered prior to a review
date. - Review programs should be formalized as the
HACCP program is completed with most premises an
absolute maximum period of six months is
required, although it is usual that the HACCP
team regularly conduct reviewing of the HACCP.
40Implementation and Management of Safety Systems
4.11. Establishment of Verification Procedures,
Validation and Review
- Review
- The HACCP team shall periodically assess
complaints related to food safety, audit reports,
and results of verification analyses. - The necessity of reviewing the hazard analysis
and the configuration of the control measure
system shall then be considered. - The input for the updating activities shall be
- Communication with the HACCP team
- Other information concerning efficiency of the
food management system - Output from the food safety management system
validation - Output from management review.
41Implementation and Management of Safety Systems
4.12. Documentation and Records
- The key purposes of HACCP documentation are to
ensure product safety and to illustrate that all
seven principles have been followed. - Documentation serves to illustrate legal
compliance to the other principles, it makes
review easier, it provides a marketing advantage
and it serves to contribute to due diligence,
either in court or to an enforcement officer. - HACCP principle seven requires that effective
record-keeping procedures are established to
document the HACCP system. - Records may be kept of all areas which are
critical to product safety, as written evidence
that the HACCP plan is in compliance, i.e.,
verification that the system has been working
correctly.
42Implementation and Management of Safety Systems
4.12. Documentation and Records
- The types of HACCP records which might be
retained are as follows - The HACCP plan - as the critical document in the
HACCP system the current HACCP plan should be
kept. This will mean the process flow diagram and
HACCP control chart, details of the HACCP team,
any CCP deviations and corrective action details - Critical control points (CCP) monitoring records
this should clearly detail the CCP number,
critical limits, indicate any deviations and
corrective actions taken and persons involved - Training records should include HACCP training,
auditor training, food hygiene training and so on
43Implementation and Management of Safety Systems
4.12. Documentation and Records
Audit records Meeting records The HACCP
system procedures may wish to consider
producing an HACCP procedural document for your
company as a way of drawing together all
activities associated with the HACCP programme.
44Implementation and Management of Safety Systems
5. Operation of the HACCP System
45Implementation and Management of Safety Systems
5.1. Manage and Review Complaints
- The first thing to appreciate about customer
complains is that if all complains are
investigated a significant number will either
never be understood or be due to events that are
outside the control of the producer. - It is therefore impossible to achieve zero
complaints, and impractical to suggest all
complaints should trigger HACCP review. - Therefore, the company needs to establish what
customer complaints mean what is unusual and
what level or type of complaint requires action.
46Implementation and Management of Safety Systems
5.2. Control of Non-Conforming Product
- The organization shall establish documented
procedures, which ensure that no potentially
unsafe products are supplied to the customer. - A documented procedure shall be established and
maintained to define how it is ensured that the
handling and control or disposal of products
manufactured while a critical control point (CCP)
deviated from the critical limits, preventing the
non-conformity from presenting a hazard to food
safety. - Each product batch affected should be evaluated
for possible clearance as safe for distribution.
Clearance of the product may occur, where any of
the conditions apply (ISO 22000). - Linked to traceability is the issue of what
happens to products that do not meet
specifications or other critical limits and are
thus deemed to be non-conforming.
47Implementation and Management of Safety Systems
5.2. Control of Non-Conforming Product
- Obviously such products need to be controlled to
ensure they are not confused with conforming
products. When non-conformance is identified the
non-conforming product should be specified and
the fault and extent of the fault recorded. - The product should then be clearly identified.
- Assuming the product is not safety reworkable or
cannot otherwise be used, then disposal should be
recorded and supervised.
48Implementation and Management of Safety Systems
5.3. Maintaining HACCP System
- HACCP should at this juncture be integral to the
way food safety is controlled. - HACCP should be seen as a way of life throughout
the entire company from the moment that the
initial studies are completed and the
implementation is under way. - These include
- the HACCP audit,
- microbiological and chemical testing,
- analysis of data,
- awareness of new emerging hazards, and keeping
the HACCP plan up to date. This is the final key
stage of HACCP.
49Implementation and Management of Safety Systems
5.3. Maintaining HACCP System
- The HACCP system must include verification
procedures to provide assurance that the HACCP
plan has been implemented effectively and that it
is complied with on a day-to-day basis. - Maintaining the HACCP system involved various
stages - Defined standards and regular audit
- On-going maintenance
- Data analysis
- Corrective and preventative action
- HACCP plan re-validation
- Documentation controlled update.
50Implementation and Management of Safety Systems
5.3. Maintaining HACCP System
- The HACCP plan will need to be updated and
amended periodically to ensure that it remains
current. This is only really common sense an
HACCP plan which was drawn up a year ago is
unlikely to reflect current activities
accurately. - The HACCP audit may also provide reasons for
change but remember that the audit is only a
sampling exercise, an indicator of whether the
HACCP plan is being complied with and is correct.
51Implementation and Management of Safety Systems
5.4. Auditing the HACCP System
- HACCP audit is a systematic examination to
determine whether the activities of the HACCP
system and the related results are corrects with
planned arrangements and whether these
arrangements are implemented effectively and are
suitable to each the objectives. - Auditing is effectively in-depth inspection
against a know standard. - A HACCP audit requires technical assessment and
much more visual inspection, for we are also
examining compliance with current knowledge of
safety.
52Implementation and Management of Safety Systems
5.4. Auditing the HACCP System
- It is common that anyone involved in HACCP will
at some juncture be involved in the auditing of a
HACCP systems -
- first party audit this might be for the
purpose of internal verification - second party audit to audit suppliers
- third party audit to carry out external
audits for the purpose of some type of
consultancy or external validation - fourth party audit for enforcement purposes.
- Knowledge of HACCP is evidently required, but
the approach is different from that of someone
establishing a system within their own
organization.
53Implementation and Management of Safety Systems
5.4. Auditing the HACCP System
- The audit then becomes the systematic
examination, evaluation and finally, reporting on
objective evidence found as to the compliance or
non-compliance with the given standard. - The type of audit will to a large degree
determine the depth to which the auditor will
wish to go into the detail of the operation. - In general, the facility to enter and inspect
any part of the building or process relevant to
the product/ process should be available, but
unless there is a firm intention to trade, the
auditee may quite correctly exclude the auditor
from other areas of the business where
competitive advantage may be compromised.
54Implementation and Management of Safety Systems
5.4. Auditing the HACCP System
- Audit Report
- Reporting the audit is very important, both to
the relationship between the two parties. The
report must reflect areas where performance is
good, as well as those where problems exist. - The purpose of an audit is to place on record
the findings. - In addition to the processes being audited, the
report should include any other observations and
deficiencies which have been noted.
55Implementation and Management of Safety Systems
6. Food Safety Management Systems
- One of the greatest challenges of our age is the
production and delivery of safe food. In the last
few decades, opportunities for food contamination
have increased. - Organizations which produce, handle, supply or
deliver food products recognize the need to
demonstrate and document the control of
conditions which have impact on food safety. This
also applies to their suppliers. - The sheer numbers of regulations and controls,
as well as the increasing demands of customers,
have made the position of food manufactures more
and more uncomfortable. - Consequently, they turned to their
standardization bodies and requested them to
develop such voluntary standards as could help
them to meet all the above-mentioned requirements.
56Implementation and Management of Safety Systems
6. Food Safety Management Systems
- The idea of harmonizing the relevant national
standards on the international level was mooted
by the Danish Standardization body (DS). - They submitted it as a new work item proposal to
the secretariat of ISO/TC 34 - Food products,
early in 2001. The majority of the members of the
technical committee supported the idea.
57Implementation and Management of Safety Systems
6.1. DS 3027 E2002
- DS 3027 E 2002 Management of food safety
based on HACCP (Hazard Analysis and Critical
Control Points) Requirements for a management
system for food producing organizations and their
suppliers. - Organizations are subject to regular supervision
by authorities and customers. There is an
increasing desire in the food industry to be able
to set up management systems for standardized
control of food safety. - This standard specifies requirements for a HACCP
management system consisting of the three main
elements - Management
- HACCP system
- GMP Good Manufacturing Practice.
58Implementation and Management of Safety Systems
6.1. DS 3027 E2002
- For an HACCP system to function effectively and
obtain the support of the organization
management, it needs to be designed, operated and
maintained within the framework of a structured
management system. - This standard is based on the internationally
recognized HACCP principles. - The objective of the HACCP system is to help
organizations focus on the hazards that affect
food safety and on the systematic identification
and implementation of critical control points. - As part of the HACCP system, the organization is
required to implement GMP measures to address
internal conditions and conditions relating to
the organization.
59Implementation and Management of Safety Systems
6.1. DS 3027 E2002
- To facilitate application of this standard, it
has been worded as requirements. - The fundamental consideration was to leave the
choice of method to fulfill these requirements to
the individual organization. - Scope
- This standard describes the requirements that
apply to a management systems for the control of
food safety.
60Implementation and Management of Safety Systems
6.1. DS 3027 E2002
- The standard is intended for food producing
companies and their suppliers throughout the
entire food chain. - This standard is applicable to any organization
who wish and maintain an HACCP management system
with a view to demonstrating food safety and, if
appropriate, applying for certification of the
HACCP management system.
61Implementation and Management of Safety Systems
6.2. ISO 22000
- This international standard aims to harmonize the
requirements for food safety management in food
and food related business on a global level. - Organizations within the food chain, who
produce, handle or supply food, recognize an
increasing need to demonstrate and provide
adequate records of the control of all
conditions, which have an impact on food safety. - This requirement increasing applies to all
persons involved in the food chain, including
subcontractors and distributors. - The scope of this international standard applies
to all types of organizations within the food
ranging from e.g. feed producers and producers of
equipment through to distribution and retail
outlets.
62Implementation and Management of Safety Systems
6.2. ISO 22000
Fig.2 - Communication along the food chain
(Source ISO/ CD 2200 2003)
63Implementation and Management of Safety Systems
6.2. ISO 22000
- This international standard, it has been
developed as an auditable standard. The
fundamental consideration leaves the individual
organization the choice of method to fulfill
these requirements. - This international standard describes the
requirements for operating an effective food
safety management system integrating the use of
the hazard analysis and critical control point
(HACCP) technique and defined prerequisites for
the safe production of food products.
64Implementation and Management of Safety Systems
6.2. ISO 22000
- This International Standard specifies
requirements for a food safety management system,
to enable an organization to - Develop, implement, execute, maintain and improve
a food safety management system aimed at
providing safe food products for the consumer - Show compliance with agreed customer requirements
through communication - Show compliance with regulatory requirements as
regard to food safety - Assure itself of its conformance with it is
stated food safety policy
65Implementation and Management of Safety Systems
6.2. ISO 22000
- Demonstrate such conformance to other
organizations - Make a self-declaration of conformance with this
International Standard - Seek certification/ registration of its food
safety management system by an external
organization. - The requirements are applicable to operators
along the food chain wishing to design and
implement an effective food safety management
system.
66Implementation and Management of Safety Systems
6.2. ISO 22000
- This includes organizations directly or
indirectly involved in one or more steps of the
food chain. - The requirements of this International standard
are intended to be incorporated into any food
safety management system. - The extent of the application will depend on
such factors as the food safety policy of the
organization, the nature of its activities and
the conditions in which it operates.
67Implementation and Management of Safety Systems
6.2. ISO 22000
- The ISO 22000 has the following objectives
compliance with the Codex Alimentarius HACCP
principles harmonize the voluntary
international standards provides an auditable
standard that can be used either for internal
audits self-certification or third party
certification the structure is aligned with ISO
90012000 and ISO 140001996 provide
communication of HACCP concepts internationally.
68Implementation and Management of Safety Systems
6.2. ISO 22000
- The standard is intended to be used by any
organization within the food chain to seek a
more focused, coherent and integrated food safety
system than normally required by food processing
rule and regulation. - The important advantage of ISO 22000 is that it
will be possible to use it throughout the chain.
It will be internationally accepted and cover
almost all of the requirements of retailer
standards. - The most important difference with standards
like British Retail Consortium (BRC) and
International Food Standard (IFS) is that ISO
22000 will not have a detailed list of
requirements for good practices. - ISO 22000 will require the implementation of
good practices and expects organizations to
define the practices that are appropriate to
them.
69Implementation and Management of Safety Systems
6.2. ISO 22000
- As a result the standard makes references to
several internationally recognized codes of
practice relating to the Codex Alimentarius. - The standard has three parts
- requirements for good manufacturing practices or
pre-requisite programs - requirements for HACCP according to the HACCP
principles of the Codex Alimentarius - requirements for a management system.
70Implementation and Management of Safety Systems
6.2. ISO 22000
- The structure will include
- Policy
- Realization of safe products
- Operations
- Performance assessment
- Improvement
- Management review.
71Implementation and Management of Safety Systems
6.2. ISO 22000
- Policy
- The top management of the organization shall
define, document and communicate its policy. - The top management shall ensure that the food
safety policy is related to the organizations
role in the food chain. - The food safety policy shall be in compliance
with the business goals of the organization, the
food safety requirements of customers, and
regulatory requirements - The food safety policy shall be supported by
measurable objectives.
72Implementation and Management of Safety Systems
6.2. ISO 22000
- Realization of safe products
- As a for the hazard analysis all relevant
information related to product realization and
use shall be collected and maintained as
controlled documents. - Operations
- The organization shall ensure that the integrity
of the food safety management system is
maintained at all times also when changes are
planned and implemented.
73Implementation and Management of Safety Systems
6.2. ISO 22000
- Performance assessment
- The evaluation of the performance of the HACCP
based on the assessment of system indicators.
This assessment has to be supported by data and
information gathered that through comparison with
the indicators target allow the verification of
the HACCP system performance. - Improvement
- As result of the use of the data and information
gathered and through it comparative analysis with
target indicators it possible to support the
definition and the implement of actions and
measures with the objective of improving the
efficiency and effectiveness of the HACCP system.
74Implementation and Management of Safety Systems
6.2. ISO 22000
- Management review
- The top management shall review the
organizations food safety management system, at
planned intervals, to ensure its continuing
suitably, adequacy and effectiveness. The
management review process shall ensure that the
necessary information is collected to allow the
top management to carry out this evaluation.