Title: What is EMI?
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2What is EMI?
- A basic working definition
- EMI (Electromagnetic Interference) is broadly
defined as any unwanted electrical or
electromagnetic energy that causes undesirable
responses, degraded performance, or failure in
electronic equipment. - For our purposes we are usually concerned with
radiated and conducted EMI in electronic
equipment in command, control, information and
communication systems.
3Sources of EMI and EMP
- High frequency devices
- Electronics/computers
- Cell phones/radios
- Wireless/RF energy
- Microwave equipment
- Power lines
- Electric motors
- Electrostatic discharge (ESD)
- Lightning (LEMP)
- Nuclear event (HEMP)
- Others
4Electromagnetic Compatibility (EMC)
- Glenair is in the EMC business!
- In a perfect world, every electronic enclosure
would have six (6) sides and be completely sealed
or welded, with no holes or apertures, providing
100 electronic shielding and containment. - In the real world, electronic enclosures have
doors or removable sides, switches, connectors,
indicators and gauges, thru-bulkhead fittings,
and other openings that need to be electrically
closed via conductive shielding products and
technologies
5EMC Technologies
- Delivering clean data streams, undistorted by
EMI, - requires a multi-disciplinary approach
- Cable and wire shielding
- Grounding springs and pins
- Shielded boxes and cases
- Conductive platings
- Conductive gaskets
- EMI backshells
- Conduit solutions
- Capacitor and diode filter devices
6What is a Filter Connector?
- A basic working definition
- Filter connectors use internal capacitors and
(optionally) inductors and diodes (for EMP
applications) to strip off unwanted noise or
transient voltages from the signal. - Types include tubular, planar array, chip on
flex/board, EE seal and others - Low-pass filters attenuate high-frequency noise
and allow low-frequency signals to pass - Each application environment dictates different
capacitance values and cut-off frequencies to
affect desired performance - Virtually any standard connector type can be
outfitted with filtering technology
7Why Use a Filter Connector?
- Filters are can be a planned addition to an
electronic package or, as frequently occurs,
added after a problem has been discovered
- Easiest permanent EMI/EMP solution designed to
strip off conducted EMI before it passes through
the device. - Variable capacitance from 500 pf to 50,000 pf
- Small package size doesnt consume PCB real
estate. - Can easily replace existing non-filtered
connector. - Mates with standard connectors 5015, 26482,
38999, 24308, 83723, 26500, 83513, Mighty Mouse,
ARINC, etc. - Moves filtering away from sensitive board
electronics when a signal barrier is needed in
a system. - Can shunt an unwanted electrical surge fast
1X10-9
8When it Comes to Filters
What Glenair CANNOT Do
FIX THE EMI PROBLEM HERE
2 PCB filter solution
1,000,000 board debug problem
9When it Comes to Filters
What Glenair CAN Do Fix the Problem Here
300 filter solution
With no re-design necessary at board level
10Electrical Criteria in Filter Device
Specification
- Selection of filter device types is affected
- by the electrical criteria of the equipment
- Operating temperature Range
- Working voltage
- Current rating
- Surge voltage
- Dielectric withstanding voltage
- Insulation resistance
- Frequency Range of All Effected Equipment
11Multilayer Planar Capacitor Array
- Reduced size, weight and superior performance
compared - to discrete discoidal or tubular capacitors
- Most widely applied type of EMI filter
- Design utilizes rugged ceramic capacitor arrays
and ferrite inductors in a single block - Available with different capacitance values on
individual pins - Connector shell protects the array from thermal,
mechanical and environmental damage
12Basic Filter Array Module Elements
Architecture of the planar array enables mixed
capacitance values as well as
feed-thrus
13Planar Array Construction
- The planar array is a monolithic block of ceramic
containing a combination of capacitors,
feed-thrus and ground lines/planes.
14Common Filter Element Architectures
The mechanical architecture of the capacitor and
its inductive elements allows for optimization
for different frequency ranges of interference
- C Filter Single element filter with low self
inductance - Pi Filter Dual capacitors with a single
inductive element positioned between
15Insertion Loss Evaluation
- Measure of the degradation experienced by a
signal when a device, such as a filter connector
is inserted into the transmission path
- Measured in decibels (dB), insertion loss must be
minimized in low-current electronic systems. - Entire interconnect system contributes to
insertion loss hence the need for grounding
and shielding technologies. - Insertion loss values are predictable for each
filter type.
(Pi)
(Pi)
16EMP/HEMP
- EMP can be produced on a large scale using a
single nuclear device - - Congressional Research Report
- High Electro Magnetic Pulse (HEMP) refers to the
detonation of a nuclear bomb at a high altitude,
which generates a very fast pulse (RF) which can
be captured by antennas and long unshielded
lines, damaging sensitive electronic circuitry.
Sometimes referred to as Nuclear EMP (NEMP). - Lightning can also generate destructive EMP. This
is referred to as LEMP. - Other potential sources of EMP include
electrostatic discharge (ESD)
17Glenairs EMP Solution Transient Voltage
Suppression (TVS) Filter Connectors
- Products meet RTCA DO-160 Requirements
(electrical performance benchmarks for
withstanding EMP, HEMP, lightning strike
and other induced voltage
surges)
- TVS technologies shunt EMP voltage transients
directly to ground - TVS diodes and diode modules are integrated into
the filter connector package - Diodes can be removed/replaced with relative ease
- Decision point can the capacitor absorb the
surge or is a TVS device needed to reduce the
surge or both.
18Protecting Sensitive Circuits from EMP
- Glenair manufactured EMI/EMP Sub-Assemblies
19Special Technical Considerations and Connector
Packaging Options
- Most filter connectors are custom.
- Some design decisions affect performance and
compliance
- Space grade applications
- Hybrid fiber optic/electrical
- Soldering procedures vs. clips
- Lead free designs for RoHS
- Composite materials and lightning
- Hermetic sealing
- Operating temps to -55 to 125C
- Machined shells/flange location
- Clinch nuts/helicoils
- Fixed contacts vs. crimp contacts
- Variable length PC tails
- EMI grounding fingers and gaskets
- Package size issues, such as occur with the
addition of crimp contacts or TVS diodes. - Filtered connectors are usually system
qualified.
20Filter Adapters (Connector Savers)
- Non-Filtered interconnect systems can be easily
upgraded with the addition of a go-between filter
adapter. - Filtered Glenair Sav-Con Adapters are installed
between the existing plug and receptacleenabling
filtering without having to change exiting
connectors or box layouts - Glenair Sav-Con Filter Adapters can be built
for any connector series including MIL-DTL-38999,
MIL-DTL-26482, MIL-C-83723, MIL-DTL-24308,
MIL-C-83513, and others
21Full Spectrum EMI/EMP Product Line
- Glenairs commitment to complete coverage
of the popular filter technologies and connector
styles
- Contact termination PCB, solder-cup, crimp, etc.
- Connector style Receptacle, Jam Nut, Box or Wall
mount, Hermetic, Plug, Adapter, or Thru Bulkhead. - Compatibility Intermateable with standard
(non-filter) connectors - Connector Series D38999, M83723, M26482, ARINC,
M24308, M83513, etc. - Connector types circulars, rack and panel, D-Sub
and Micro, hybrid electrical/fiber optic, etc.
22Standard Part Number Development
23New Application Development
- Connector Series or Specification
- Shell Style
- Insert Arrangement
- Contact Gender
- Class
- Shell Rotation Position
- Shell Material and Finish
- Termination Style
- Temperature Tolerance
- Equipment Operating Frequency Range
- Filter Type
- Filter Capacitance
- Insertion Loss
- IR
- DWV
- Labeling and Marking
Use the Application Checklist!
24Applications for Filter Connectors
- DO-160 High Reliability, Mission Critical Systems
- Avionics
- Missile Control Systems
- Radio Transmitters
- Fire Control Systems
- Radar and Jamming Devices
- Satellite Communications and Sensors
- Data Transmitters
- HEMP Protection
- Many Others
25Summary Why Choose Glenair for EMI/EMP Filter
Connectors?
New for 2007 Glenair Capacitor Array Capability!
- Full-spectrum EMI capabilities Screening,
grounding, and filtering - Unmatched depth of knowledge and technical
support in filter technology - Fast turnaround on both custom and catalog
filter connector solutions - Turnkey filter connector cable/harness
assemblies - Free application engineering and design
services - Advanced lead-free filter packaging
- Circuit protection diodes available for all
connector types - Integrated circuit board real-estate within
the filter connector envelope - State-of-the-art test and qualification
capabilities - Popular multi-layer array filters available
for every Glenair connector - Availability Service, technical support,
designs, stock -
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