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Title: Watson-Marlow Peristaltic Hose Pump Training Presentation


1
Watson-Marlow Peristaltic Hose PumpTraining
Presentation
2
Agenda
  • Basic Principles of Peristaltic Pumping
  • General Introduction to Hydraulics
  • Introduction to Hose pumps
  • Principle of Operation
  • Features and Benefits
  • Disadvantages of Hose Pumps
  • SPX Hose Pump
  • Hose Pump Sizing
  • Accessories
  • Maintenance

3
History of Hose Pump
  • 1870 pump

4
The 1st Generation
  • Close coupled design relying on the gearbox
    bearing
  • Roller design
  • Original green
  • Launched in 1972

5
History of Hose Pump
No Bearing Frame
  • Old design

Occlusion difficult to set
Rollers
6
The 2nd Generation
  • Long coupled design
  • The rotor supported on its own bearings
  • First pressing shoe design
  • Launched in 1980
  • Todays successful
  • design

7
  • Hose Pump Construction

Discharge/Outlet Port
Reinforced Hose
Pressing Shoe
Steel Pump cover
Suction/Inlet Port
Cast Iron Pump Housing and Rotor
8
Hose Pump Components
Cover Rotor
Body
9
History of Hose Pump
  • Todays pump

10
Features and Benefits
  • Can run dry
  • Most suitable for handling shear sensitive
    products
  • Accurate (/- 1) dosing (metering) capabilities
  • Smooth liquid passage without valves, dead
    corners or glands
  • The material to be pumped does not contact
    mechanical parts or seals
  • No shaft seals
  • Discharge pressures up to 15 bar/220 PSI
  • Easy maintenance, low cost and short down-time
  • Only one wearing part the hose
  • Easily and completely cleanable

11
Features and Benefits
  • Easily adjustable and reversible rotation
  • High suction capabilities up to 5kpa/28-30 in. Hg
  • Suitable for high viscosity's and densities
  • No metal to metal contact, no valves
  • Lubrication bath for the hose
  • Heavy-duty construction
  • Safe for use in explosive environments
  • No internal back flow, holding pressure
  • Low noise level in comparison with air driven
    diaphragm pump
  • Designed to pump liquids containing particles
    (abrasion is no restriction)

12
  • Mother Natures
  • Original Peristaltic Pump

Principle of Peristalsis Wavelike muscular
contraction which pushes contained matter along
tubular organs.
13
  • Mechanical Peristalsis
  • Tubular Organ
  • Tube Tubing Pump
  • Hose Hose Pump
  • Muscular Contraction
  • Compressing Roller Tubing Pump
  • Compressing Shoe Hose Pump

14
  • Whats Nice about Peristalsis?
  • Controlled Flow
  • Positive Displacement
  • Its a Metering Pump!
  • Hose Does it All
  • Handles Liquids
  • Handles Solids
  • Handles Gasses
  • Contained Flow in Hose
  • Clean Design - Only the hose touches the
    Customers fluid
  • Low Maintenance - Time
  • Low Maintenance - Cost

15
AND. . . Peristalsis Pump Simplicity!
  • Track/Housing
  • Tube/Hose
  • Rotor

16
Principle of Operation
  • Shoes compress hose
  • Rotor not in product
  • (No abrasive wear)
  • Hose closes 100
  • Positive displacement

17
  • WHAT ARE THE BENEFITS?
  • Only ONE Wearing Part - the hose
  • Only ONE Wetted Part - the hose
  • Can Run Dry Indefinitely
  • Reversible - flow in direction of rotation
  • And the Benefits of Positive Displacement
  • Accurate Metering /- 1 from Setpoint
  • Self Priming/Dry Priming
  • Flow proportional to speed

18
  • Application Benefits
  • Ideal for Chemically Aggressive Fluids
  • Ideal for Viscous and Abrasive Fluids
  • Ideal for Shear Sensitive Fluids
  • Handles products with gas bubbles
  • EX Sodium Hypochlorite
  • Hydrogen peroxide
  • Diaphragm Pumps Always Susceptible To This

19
  • Metering And Transferring
  • Alum
  • Caustic Soda
  • Glue
  • TiO2
  • Polymers
  • Sampling
  • Sodium Bisulfite
  • Sodium Hypochlorite
  • Salt Brine
  • Gypsum
  • Diatomaceous Earth
  • Ferric Chloride

20
  • WATER-WASTEWATER APPLICATIONS
  • Sludge Feed To Belt Filter Presses, Plate Frame
    Filters, Centrifuges
  • Sampling
  • Scum
  • Thickened Sludge
  • Digested Sludge
  • Waste Return Activated Sludge (WAS RAS)
  • Alum Sludge
  • Dissolved Air Flotation (DAF)

21
  • Occlusion Restitution
  • Occlusion Squeezing of the Tube
  • Positive Displacement
  • Flow in direction of Rotation
  • Flow proportional to RPM
  • Self Check /Anti Siphon Valve
  • Restitution Opening of Tube
  • Creates Suction/Draws Vacuum
  • Up to 30 Lift Water Column

22
  • A Hose Pump. . .

acts like a Rotary Pinch Valve
23
Pulsation
  • Related to Shoe/Roller Displacement
  • Pump Size, Speed, Piping Dependent
  • Can be Considerable with Hose Pumps

24
  • HYDRAULICS - HEAD LOSSES
  • ABSOLUTE PRESSURE
  • HYDROSTATIC HEAD
  • FRICTIONAL LOSSES
  • IMPULSE LOSSES -
  • The one people forget

25
  • ABSOLUTE PRESSURE
  • Atmospheric 14.7 PSI
  • (or absolute vessel pressure)
  • HYDROSTATIC HEAD LOSSES
  • Pressure associated with moving a fluid with or
    against gravity
  • Ps S.G. x gravity x height
  • FRICTIONAL HEAD LOSSES
  • Different equations for type of flow
  • Based on flow, viscosity, pipe length, pipe ID,
    pipe type, pipe layout

26
  • Flooded Suction - Positive Head To Pump
  • Gravity Discharge- Lowers Discharge Head

27
  • Suction Lift - Negative Head To Pump
  • Elevated Discharge- Increases Discharge Head

28
Minimize Suction Lift
  • Flooded Suction Preferred
  • Pumps Can Lift 30 Water Column
  • Pump Efficiency - Give Tube Time to Restitute
  • Consider Pump/tube Size
  • Consider Pump Speed
  • Consider Piping Arrangement
  • Suction Lift Slow Running Pump

29
Viscosity
The property of a fluid which makes it resist flow
  • Newtonian
  • Temperature related
  • Non Newtonian
  • Velocity related
  • Shear thinning (Yogurt, Mayonnaise)
  • Shear thickening (Kaolin Clay, Corn flour)

30
Minimize Frictional Losses
  • Minimize Frictional Losses
  • Short Piping Runs
  • Oversize Piping (Where Possible)
  • Minimize Restrictions Elbows

31
IMPULSE LOSSES - What Increases Pulsation?
Pi c1 (La F n s.g.) D2 Pi
impulse losses c1 constant La
actual pipeline length F pump capacity
n pump speed s.g. specific
gravity D diameter of the pipeline
32
Minimize Impulse Losses
  • Short Piping Runs
  • Oversize Piping (Where Possible)
  • Minimize Restrictions Elbows
  • Run Pump at a Slow Speed
  • Use Flexible Lines
  • If Needed, Use Pulsation Dampers

33
3rd Generation, The SPX
34
SPX - Exploded View
35
(No Transcript)
36
Unique fail-safe design
  • SPX pumps are designed to fail predictably in
    case of a massive overload or a stalled rotor.
    Uniquely, this design enables simple component
    exchange and eliminates expensive component
    damage and unpredictable downtime.

37
SPX - Buffer-zone
  • Buffer-zone offers a first line defense for the
    drive.

38
SPX - Easy Hose Change
  • Simpler hose clamping combined with a powered
    hose-changing system cuts hose replacement time
    by up to 30, and no special tools are required
    for any work.
  • The hose sealing arrangement is continuously in
    sight. This gives the customer total reassurance
    that a perfect seal is obtained during hose
    changing.

39
Easy Hose Change
40
SPX - Easy Hose Change
  • Improved hose sealing method
  • Faster hose changing
  • Reduced number of hose clamps

41
(No Transcript)
42
SPX - Shoe/Shim
  • Shim Design
  • Flat
  • Window Design
  • Functions as sight tube
  • Rapid access to shims
  • Shoe access
  • Shoe Design
  • Epoxy

43
Insert the shims as shown. Tighten the bolt,
replace the cover and adjust the lubricant level.
Youre Done!!
44
SPX - Cover
  • Handles
  • Locator Slots in Casting
  • No sight tube - Window functions as level
    indicator

45
Cover w/Handles
  • Convenient place to hold smaller covers. (dont
    try this with an SPX100)
  • Place to help pry cover off of pump.
  • Has locator notches so the cover always goes on
    correctly

46
SPX - Drain
47
SPX - Frame
  • Torsion free frame design
  • Improved corrosion resistance

48
SPX Features Benefits
  • 20 lighter
  • 35 smaller foot print
  • 20 less components
  • No protrusions
  • Reduced number of fasteners
  • Easier hose change
  • New flat shim design
  • Epoxy shoes, improved design
  • Fit through window
  • Drain at the lowest point

49
SPX Features Benefits
  • Planetary direct coupled drive
  • No alignment
  • No coupling
  • No coupling-guard
  • No base plate
  • Buffer zone offering early warning of lubricant
    seal damage

50
SPX/SP Comparison
51
Hose Materials
Natural Rubber
EPDM
Hypalon
Buna-N
52
  • The Hose - Dimensions
  • (Inside Dia. vs Wall Thickness)
  • Bore to Wall Ratio
  • Determines Performance

SPX50 Hose (15mm wall)
SP25 Hose (14.1 mm wall)
53
The Hose
  • Three Layer Reinforced Hose
  • Natural Rubber External Layer
  • Nylon Reinforcement-(4) Layers
  • 2 layers on SP10 and SP15
  • Inner Layer-5 Materials
  • Natural Rubber
  • Buna-N
  • Buna-K
  • EPDM
  • Hypalon (Pending)

54
Materials of Construction
Hard outer wall
Nylon reinforcement
Soft inner wall
55
  • The Hose
  • Wall Thickness Ground To Tolerance
  • Perfect Occlusion With Every Rotor Rotation
  • Eliminates Requirement for Over-shimming
  • Longer Hose Life
  • Pressure Rating to 232 PSI (16 Bar)
  • 100 Closed Hose0 Slip 0 Abrasive Wear

56
Hose Material
Closes last
Pressing Shoe
57
  • Hose Lubricant
  • Glycerin Glycol Blend
  • Provides lubrication between exterior of hose
    and compression shoe.
  • Only Bredel Lubricant should be used in both
    the SP SPX Hose Pumps.

58
  • Hose Failure Detection
  • High/low level switch

59
  • Hose Pump Rotor

60
Disadvantages
  • Size/GPM ratio
  • Pulsation

61
  • Piping Recommendations
  • Viscosity, lift, high s.g. all impair
    restitution
  • Flooded Suction preferred
  • Short Suction lines gt ID of pump tube
  • Flexible line connections where possible

62
Hose Pump Sizing
  • Engineering Data Sheet
  • Flow Rate
  • Fluid
  • Discharge Pressure
  • Suction Pressure
  • Environment
  • Motor/Drive Requirements
  • Duty Cycle

63
Pump Sizing
  • Pump Speed
  • RPM Flow/GPR
  • SP10 - .0058 GPR
  • SP15 - .022 GPR
  • SP25 - .079 GPM
  • SP32 - .165 GPR
  • SP40 - .352 GPR
  • SP50 - .770 GPR
  • SP65 - 1.76 GPR
  • SP80 - 3.08 GPR
  • SP100 - 5.28 GPR
  • SP80 Dupl.-6.16 GPR
  • SP100 Dupl.-10.56 GPR

64
Pump Sizing
  • Minimum RPM less than 1 RPM
  • Maximum RPM
  • SP10 110 RPM
  • SP15 110 RPM
  • SP25 140 RPM
  • SP32 120 RPM
  • SP40 100 RPM
  • SP50 100 RPM
  • SP65 80 RPM
  • SP80/SP80 Dupl. 55 RPM
  • SP100/SP100 Dupl. 45 RPM

65
Pump SizingDuty Cycle
66
Process Considerations
  • Suction Lift
  • Low RPM
  • High Viscosity
  • Low RPM
  • Large Soft Solids
  • Max Size 25 Hose Dia.
  • Large Hard Solids
  • Max Size 1/4 Hose Wall
  • Shear Sensitive
  • Low RPM
  • Long Suction Line
  • Inlet Pulse Accumulator
  • Pulsation Damper
  • Long Discharge Line

67
Final Pump Selection
  • Based on
  • EDS Data
  • Nominal Pump Speed
  • Maximum Pump Speed based on temp/PSI
  • Duty Cycle
  • Process Considerations
  • Select Pump Size

68
Pump Power Gear Reducer/Motor Sizing
69
Motor Sizing
  • Minimum Motor Power
  • 1.2 x Pump Power
  • Actual Motor Power
  • Round up to nearest available motor power
  • Variable Speed
  • Constant torque motor over speed range is desired
    is required

70
Gear Reducer Selection
71
BRAINS
  • Bredel
  • Application
  • Information
  • Sizing Program

72
  • Accessories in the System

73
  • Accessories
  • PD
  • Constant speed

74
  • Discharge Pulsation Damper
  • Effectively dampens around 90 of pulsations
  • Can be mounted vertically or horizontally
  • Cannot be used if discharge pressure is variable
  • Requires a gas charge

75
  • Inlet Pulse Accumulator
  • Effectively dampens around 90 of impulse losses
  • Must be mounted vertically
  • Cannot be used if pump reversal is required
  • Effectiveness decreases with increased suction
    lift

76
Inlet Pulse Accumulator (IPA)
77
  • INLET PULSE ACCUMULATOR INSTALLATION

78
  • Accessories
  • Vacuum assist
  • Check Valves
  • Gauge
  • Vacuum Hose
  • Vacuum Ring

79
  • ONYX PRESSURE
  • ISOLATOR RINGS
  • Used to shut the pump down when an over
    pressure situation arises.
  • Isolator Ring is a flow through device.
  • Isolator Ring can be equipped with both a
    Pressure
  • and Single Set Point Pressure Switch.
  • Pressure Gauge can be removed without vacuum
    seal.

80
  • Variable Frequency Drive
  • Used to vary the pumping speed to
  • achieve a varying Flow Rate.
  • Provides additional Process Signal
  • Capabilities.

81
Data Sheets
What is on a data sheet?
Click Here for SPX65 Data Sheet
What is on a Duplex data sheet?
Click Here for Duplex SP100 Data Sheet
82
Watson Marlow Procedures
  • Customer Service
  • EDS
  • Purchase Order entry
  • Standard Terms and Conditions
  • Demo Pumps
  • Required Information
  • Specific Requirements
  • Immersion test kits and procedures
  • Hose Evaluations

83
How to Price a Pump
  • Budget price? - Use Budget Pricing Sheet
  • Firm Price?
  • Get Customer information
  • Select Pump Size, and rotational speed (SPX65,
    28RPM, 50GPM, 86PSI discharge) from datasheets
  • Go to price book, select gear reduction
  • Select Pump head with proper gear reducer
  • Select proper motor for application (price book
    pages 21-22)
  • Select accessories
  • SP10 - SP32 - Consult Factory

84
Competition
  • Hosepump
  • Non - Hosepump
  • Diaphragm
  • Progressive Cavity
  • Rotary Lobe

85
Competition
  • Verder
  • Distributed by Granzow, Charlotte, NC through
    Distributors
  • Close Coupled Design
  • Alfa Laval
  • Distributed product with current distribution
    rights questionable.
  • Abaque
  • A distributed product with small presence.
  • Others (Wemco (Rosewater), Allweiler)

86
Progressive Cavity Pumps
  • Pump will not dry run
  • Extensive pump damage only avoidable with
    purchase of expensive low suction or dry run
    protection systems. Emptying of tanks fully etc
    is not possible Will not pump gases or powders
  • Large pump foot plan
  • Pump installation can be difficult or even not
    possible
  • Pump components in direct contact with pumped
    liquid
  • Pump can contaminate liquid or the liquid can
    cause corrosion and wear, resulting in short pump
    life, with possible difficulty in removal and
    replacement of stator and rotor
  • Pump requires foot value and or non return values
  • Additional expense is required to ensure pump
    operation with out siphoning or draining of
    liquid from pump chamber

87
Progressive Cavity Pumps
  • Pump requires mechanical seal and/or glands
  • Seal failure will allow spillage of pumped
    liquid to atmosphere with possible plant and
    operator contamination
  • Interference fit between rotor and shaft
  • When clearances open up flow drops off
  • Many Wearing Parts
  • most complex of all PD pumps - expensive spares
  • Reversing
  • When pumping in reverse direction the maximum
    differential is reduced. With some configurations
    it is not possible
  • No Dry Priming
  • will burn up

88
A Typical PC Pump
89
Progressing Cavity Parts!!
90
PC vs. Hosepump
  • Watson Marlow/Bredel vs. PC Pump
  • Cost Comparison
  • Application 40 GPM _at_ 75 PSI
  • Watson Marlow/Bredel Model SP-65
  • 23 RPM
  • 5 HP
  • PC Pump (has to run 10 times faster!)
  • 245 RPM
  • 5 HP
  • Initial cost - similar

91
  • PC vs. Hosepump
  • PC Pump
  • Required Parts
  • Rotor
  • Stator
  • Connecting Rod
  • Gear Joint Kit (1 min.)
  • Ball Gear
  • Ring Gear
  • Gear Joint Seal
  • (2) Thrust Plates
  • Seal Retainer
  • Key
  • Packing
  • Total Cost2,861
  • Drive Shaft Add 1,340
  • WATSON MARLOW/BREDEL
  • Required Parts
  • Hose
  • Lubricant
  • Total Cost 671

92
Diaphragm Metering Pumps
  • Pump requires foot value and or non return value
  • Additional expenses required to ensure pump
    operation with out siphoning or drainage of
    liquid from the pump chamber
  • Ball check valves
  • Product may build up on valves and valve seat
    causing loss of flow. Similarly fibrous product
    will be trapped in the seal
  • Prone to vapor lock
  • Has trouble with products that off-gas (like
    peroxide, hypo)
  • Pump requires valves to operate
  • Pump life is limited if liquid is abrasive or
    contains solids which could block their operation
  • No reverse direction of flow possible
  • Flow direction can not be changed to suit system
    requirements or pump back in case of line
    blockage
  • Mechanical diaphragm
  • If diaphragm fails the product will be
    contaminated by the hydraulic oil

93
Diaphragm Pumps
94
Air Diaphragm Pumps
  • Air supply power source
  • Very expensive. Some 3 x of equivalent electric
    motor drive
  • Contamination to product and atmosphere from
    unclean air supply
  • Further expense for inspection and maintenance
    of oil free air supply for industries such as
    food and pharmaceuticals
  • Pump require valves to operate
  • Pump life is limited if liquid is abrasive or
    contains solids which could build up or block
    their operation
  • Large number of component parts subject to
    replacement for routine maintenance
  • Expensive and complicated to repair. Large
    inventory of expensive spare parts required
  • Pump is relatively noisy
  • Valves and exhaust air can be noisy meaning pump
    has to be sited away from operator areas
  • No reverse direction of flow
  • Flow direction can not be changed to suit system
    requirements or pump back in case of line blockage

95
Lobe Pumps
  • Complicated bearing housing
  • Not maintenance free, hence full automated
    unsupervised operation not possible
  • Often two drive shafts
  • Wear can occur to both shafts making maintenance
    expensive
  • Often two mechanical seal
  • Wear can occur to both seals making maintenance
    expensive
  • No back up protection for seal failure
  • Seal failure will allow spillage of pumped
    liquid to atmosphere with possible plant and
    operator contamination
  • Material selection limited
  • Pump selection not possible for all applications
  • Abrasive liquids can cause wear to lobe tips and
    body
  • Pump efficiency and priming can be effected very
    quickly, resulting in high fluid slip and even
    faster wear with fall of in flow and accuracy.

96
  • Competitive Comparison

Hosepump/ PC / Diaphrm / Lobe
/ Plunger
Varying products? No obstructions? Long
fibers? Self primer? Abrasives? Run
dry? Reversible? Easy Maintenance? One part in
prod.? 0 slip? No seals?
97
Competitive Advantages
Peristaltic
Other PD
98
Competitive Advantages
99
Industrial Hosepump Market
  • Mining Industry - Pyrite, Coal, Carbon Slurry,
    nickel slurry, acids, cyanide, grout, thickener
    underflow, drain cleaning
  • Chemical Industry - Acid, Anode slurry, Barium,
    Salt slurry, Sulfur slurry, Aluminum slurry,
    Ferrite slurry, Peroxide, Latex, Resins,
    Hydrochloric acid, Battery acid, Glue,
    Formaldehyde, Sulfuric acid.
  • Pulp Paper Industry - Kaolin, Glue, Black
    Liquor, Lime, Paper coating,TIO2, Pulp
  • Ceramic Industry - Ceramic Slip, Ceramic
    slurry, Capacitors, China Clay Suspension

100
POTTERY CERAMICS
  • Shear sensitive
  • Seal-less and valve-less design
  • Abrasion resistant
  • Dry running
  • Enclosed pumping method - no contamination of
    product by air or metal particles
  • Slip Transfer from the slip house to the casting
    shop. The gland-less construction of the Bredel
    SP40 Hosepump helped solve the problem of air
    entrapment in the thixotropic and highly abrasive
    slip. The air entrapment used to cause pin
    holes in the final product. The use of a Bredel
    Hosepump eliminates the false air entering the
    pump, enables a high finished product quality to
    be maintained.
  • Kaolin Kaolin is commonly used in the ceramics
    industry, yet is notoriously difficult to pump,
    as it thickens when subjected to shear forces.
    The Bredel Hosepump enabled a customer in the USA
    to increase the solid content of the Kaolin,
    reduce his power consumption (when compared to
    centrifugal pumps) and abrasive wear ceased to be
    a major problem.

101
Industrial Hosepump Market
  • Building Industry - mortar, foamed mortar,
    bentonite, cement grout, cement injection
  • Tobacco Industry - Flavorings, Glue
  • Animal Food Industry - Dog Food, Fish Waste
  • Soap Industry - Abrasive Cleaners , Polish,
    Soap, Amarox - Shampoo additive, detergents
  • Refineries - Sump/ Oily Waste, Zeolite Slurry
  • Well Drilling Sampling - Drillers mud, Cement,
    Bentonite
  • General Industry slaughter waste, fish waste,
    radio active waste, blood, lye, explosives,
    pharmaceutical and cosmetic products, toothpaste

102
METAL PROCESSING MINING INDUSTRY
  • Sealless/Glandless design
  • Excellent solid handling capability
  • Any drive system
  • Low Maintenance
  • Wide range of chemical compatibility
  • Applications Include
  • Lead Sulfide Transfer A Bredel SP65 Hosepump
    replaced a rubber lined centrifugal pump for
    supplying Lead Sulfide at 23m3/hr, 16oC, 2.0SG,
    on a continuous 24 hours a day duty. Due to the
    peristaltic pumping motion, the Bredel Hosepump
    handles the abrasive lead sulfide slurry without
    the associated wear related maintenance
    experienced with other pump types. The sealless
    design of the pump, has also helped increase the
    output of the rotary dryer, by eliminating a
    seal cleaning operation. This has allowed the
    customer to realize a 10,000 per day increase in
    production.
  • Slurry Transfer A SP65 Bredel Hosepump has
    replaced a progressive cavity pump due to its
    ability to handle abrasive material. With a
    solids content of 40 by weight, the SP65
    transfers a raw 25mm thickened slurry to a vacuum
    filter. The swap from progressive cavity pumps to
    the Bredel Hosepump has provided estimated
    savings of 9,300 per annum in spares costs alone.

103
Sanitary Hosepump Market
USDA Approved !
  • Food Industry - Ground Beef, Chicken Parts,Water
    Pretreatment, Potato Waste, Wine Must, Coffee,
    Raw Apple/Cranberry, Fats/Oils, Fruit Juice, Milk
    products, Meat products, Marmalade, Mayonnaise,
    Salads, Dressings, Tomato paste, Caramel,
    Chocolate, Egg yolk, Strawberries in yogurt,
  • Coffee production - Liquor, Concentrates
  • Sugar Production - Liquid Sugar, Molasses, Sugar
    Syrup, Sugar Seed, Glucose slurry
  • Bakeries - Inject jelly into donuts

104
Food Processing
  • Food Grade natural rubber hose
  • Good solid handling capabilities
  • Dosing Accuracy of 1
  • No contamination
  • Transfer of Salad Ingredients asparagus,
    chicken, fruit, fish, pasta, vegetables, cheese,
    and walnuts are all transferred in a light
    mayonnaise base from a blender to filling
    machine. Minimal damage to the product occurs,
    e.g.. an estimated 97 of walnuts pass through
    the pump intact. The volumetric accuracy is
    important in the filling operation, and is
    constantly achieved within 1 despite viscosity
    fluctuations.
  • Sugar Production A Bredel Hosepump is used
    for the dosing of sugar syrups and solutions of
    viscosity's varying between 70 to 500cp. The
    Bredel Hosepump maintains the required level of
    dosage accuracy, irrespective of viscosity and
    without damage to the sugar crystals, or without
    gland leakage, a common complaint with sealed
    pumps.

105
Sanitary Hosepump Market
  • Water Treatment - Chemical metering
  • Waste Treatment - Potato / Tomato peels, Wine
    must / seeds, Raw Apple/Cranberry parts,
    Fats/Oils
  • Canned goods - Spaghetti Meatballs, Whole fruit
    Vegetables
  • Breweries - Diatomaceous Earth, Yeast,
    Flocculent

106
Hosepumps in Breweries
  • Yeast
  • Dosing, Spent yeast ,Active yeast (varying
    viscosity,CO2, varying temp-CIP)
  • Water Wastewater Treatment
  • Diatomaceous Earth/Gypsum Slurry, (Very abrasive,
    varying temp-CIP)
  • Bredel pumps in 47 Breweries in 21 Countries !
  • England
  • Philippines
  • Japan
  • China
  • France
  • Germany
  • Norway
  • USA
  • Canada
  • Holland
  • Greece
  • New Zealand
  • Singapore
  • Australia
  • Belgium
  • Spain
  • Sweden
  • Brazil
  • Tanzania
  • Denmark
  • Africa

107
Brewing
Bredel Hosepumps are used in breweries throughout
the world due to their excellent capabilities for
handling abrasive or easily damaged media.
Countries include The Netherlands, UK, China,
Singapore, The Philippines, Germany, Denmark,
Japan, Greece and South Africa where more than
250 Bredel Pumps are currently in service
  • Applications include
  • Diatomaceous Earth is widely used as a filter
    medium. Highly abrasive, the Bredel Hosepumps
    handles the earth throughout the filter process
    with little wear and damage to the pump.
  • Yeast is often dosed with a high accuracy by
    Bredel Hosepumps which can provide constant
    performance, without slip, even with viscosity
    variations. The Bredel Hosepump is also used for
    Yeast skimming, where the pump handles a
    gaseous foam in a virtually dry running
    application with out damage to the pump or
    product.
  • Dosing of flocculants, is done by a Bredel
    Hosepump with minimal damage to the shear
    sensitive long strand flocs.
  • Product Sampling at various stages in production
    is often done by a Bredel Hosepump with minimal
    disturbance or agitation to the product.

108
Applications
  • Solids Handling

Sludge Handling
109
Applications
  • Chemical Feed

Lime Slurry
110
Applications
  • Waste Water Treatment

Sludge Feed To Belt Filter Press
111
Applications
  • Waste Water Treatment

Primary Clarifier Sludge Underflow
112
Applications
  • Industrial

SP-100
Hosepump
Minerals Metal Processing Lead Sulfide Transfer
113
Applications
  • Industrial

Iron Pipe Manufacturing / Graphite Slurry
114
Applications
  • Industrial

Latex Paint Manufacturing Titanium Dioxide Slurry
115
Applications
  • Industrial

Clay Processing Kaolin Transfer
116
  • Applications
  • Industrial
  • We cut our maintenance costs in half !

117
Applications
  • Sanitary

Pickle Processing
118
Applications
  • Sanitary
  • Fruit Juice
  • Processing
  • Abrasive Pulp
  • Filter Media

119
Applications
  • Sanitary
  • Tomato
  • Processing
  • Semi-dry
  • Peel

120
Hosepump Sales Tools
  • www.bredel.com
  • PowerPoint Presentation
  • Training Seminars
  • Hosepump Binder
  • Hosepump Videos
  • Sales
  • Maintenance
  • Installation List
  • Testimonials
  • Pumps in Action
  • Applied Technology
  • Application Engineers
  • Rubber Samples
  • BRAINS Program
  • Demo Program

121
Summary
  • Questions ?
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