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Welcome to MARUTI COTEX LTD.

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Welcome to MARUTI COTEX LTD. India s Only 100,000 Spindles 100% Cotton Yarn Spinning Unit under one roof. Utilities Utilities Utilities Utilities Utilities ... – PowerPoint PPT presentation

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Title: Welcome to MARUTI COTEX LTD.


1
Welcome to MARUTI COTEX LTD.
  • Indias Only 100,000 Spindles 100 Cotton Yarn
    Spinning Unit under one roof.

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Location
  • Maruti Cotex Ltd. Address-Plot No T 17 Kagal -
    Hatkanangle  5 Star MIDC,             
    Post-Talandgle.Tal-Hatkanangle.Dist-
    Kolhapur.              State - Maharashtra.
    Country- INDIA.  Pin No 416216.
  • web site - www.maruticotex.com
  •  

6
Project LeoInformation Note
  • I. Executive Summary
  • Project Leo (Company or Unit) provides an
    excellent opportunity to acquire a
  • large size spinning Company in Kolhapur,
    Maharashtra, India. The Company i.e.
  • Maruti Cotex Limited is part of Mohite Group and
    operates one of the largest yarn
  • manufacturing unit in Western India.
  • The Spinning Unit has around 1,00,000 spindles
    with all the required infrastructure in
  • place. The Unit is relatively new and was
    established in the year 2009.

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II. Plant and Machinery
  • The Company has around one lacs spindles and all
    the required infrastructure in place
  • for running the Unit efficiently. The machines
    are well equipped to product high
  • quality yarns primarily in the 50s count range.
  • Pls refer to Annexure A for a detailed list of
    plant machinery at the Unit.

8
III. Infrastructure in Place
  • 1. Labor The unit currently has 500 temporary
    employees and 30 permanent
  • employees to fulfill the statuary requirements.
    However, to operate at full
  • capacity the unit would require around 800
    employees.
  • There are no labor unions and as well as no
    shortage of labor as the unit is located in the
    textile hub with various textile units surrounded
    in the vicinity. Close proximity to Karnataka
    also ensures that there is no shortage of labor

9
2. Power
  • The Unit has dedicated specific lines provided by
    the Government. There
  • is uninterrupted power from the state electricity
    board from the Express Feeder.
  • Power cost during peak hours (6 a.m. to 10 p.m.)
    is Rs 6.40 per unit ie 10-11 Cents/ Unit (after
  • deduction of subsidy) and during off peak hours
    (10 p.m. to 6 a.m.) is Rs 5.70 per
  • unit (after deduction of subsidy).

10
3. Water
  • Water is availed through MIDC in addition to bore
    well at the unit site, plenty water is available
    to the bore wells .
  • The water cost is Rs 13 per 1000 liters.
  • 5star MIDC has a facility for Centralized
    Effluent Plant no additional expenditure to incur
    on adding separate ETP. That reduces investment
    on COP.

11
4. Land
  • The present Unit is located on 21 acres of land.
    Land is on 99 year lease
  • from MIDC.
  • Additionally there is around 59 acres of land
    adjacent to the unit which can be
  • part package with the transaction in case of
    interest. Construction at the
  • additional land of 59 acres is in a semi finished
    state with basic civil work completed for
    additional one more 100,000 Spindles unit in the
    same primises. Currently, construction has been
    put on hold due to lack of funds

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. Raw Material Procurement Market
  • The Company currently manufactures yarn with an
  • average count of 50 and raw material i.e. cotton
    is procured from Maharashtra,
  • Karnataka and Madhya Pradesh. Cotton growing
    regions of Karnataka are at 300
  • km from the unit.
  • Market for the Product in domestic is very close
    as unit is well located close to Market place
    good connectivity of NH sea Port for
    transportation.

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Facilities
14
Facilities
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Facilities
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IV. Government Incentives and Benefits
  • The present Unit has received Mega Project Status
    for the Maharshtra Government
  • and hence is entities to Government incentives
    and benefits. Brief details about the
  • benefits are as follows
  • Benefits
  • 1. Electricity Duty Exception The Unit enjoys
    excise duty exception for a period
  • of 7 years from the date of commencement of
    commercial production.
  • 2. 100 exemption from payment of stamp duty
  • 3. VAT and Sales Tax refunds The unit is
    entitled for VAT and Sales Tax
  • reimbursement from the Government. The VAT refund
    is available on filing of
  • the annual IPS.

17
Benefits
  • 4. Existing TUF benefits
  • 5. Accumulated Losses
  • The unit has long term debt at an average
    interest rate of
  • 12.5 and is entitled to 5 interest
    reimbursement from TUF scheme, resulting
  • in an effective payable interest rate of 7.5
  • The Company has accumulated losses of Rs 110 Cr
    which
  • would may be used as set off from the future
    profits. Around 45 of the above
  • carried forward losses are due to depreciation
    and amortization (no time limit for
  • set-off).

18
Longest Ring Frame 1440 Spls/ Frame Rieter Make
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Ring Frames With Auto Doffer
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V. Key Facilities Production Profile
  • Production Capacity
  • The Unit at full capacity can produce 8,000 tons
    of yarn perannum.
  • However due to financial constrains the Unit has
    been operating at sub optimal levels till date.

21
100,000 Spls Under One Roof
22
Exteriors Unit Snap Shot
23
Factory Building
  • The key details of factory building and other
    facilities are as
  • follows
  • Particulars Ares (Sq Feet) Comments
  • Main Factory Building 5,52,881 Excluding Ducts
    Plinth
  • Ducts(Area Approx
  • 1,40,000Sqft)
  • Canteen /Restroom 4,000
  • Guest House 5,616
  • Total 5,62,497

24
VI. Key Financials
  • 1. Profit Loss Account
  • The Unit is fully equipped to produce around
    8,000 tons of yarn per annum given
  • that it runs at full capacity. Hence an efficient
    utilization can result in a robust
  • topline of around Rs200 Rs 220 crores.
    Historically the Unit has
  • demonstrated a EBITDA margins of around 16 which
    can be topped up
  • further due to the available VAT and Power Duty
    exemptions.

25
The key financial details for the last two years
are as follows
  • Going forward Management of the Company believes
    that there can be significant
  • improvements in the top line and margins
    primarily due to efficient utilization of
  • capacities and the resultant Govt. benefits.

26
Particulars FY 2011Rs Crores
  • Sales Accounts 95.71
  • Other Income 8.23
  • Increase/(Decrease) in Stock 17.18
  • Total Income 121.12
  • Raw Material Consumed
    75.85
  • Direct Expenses
    20.27
  • Indirect Expenses
    5.43
  • Cost of Finance
    25.91
  • Depreciation
    19.59

27
Particulars FY 2011Rs Crores
  • Total Expenditure
    147.05
  • EBITDA
    1 9.57
  • EBITDA Margins
    16.2
  • Net Profit /Loss
    (25.93)

28
  • Going forward Management of the Company believes
    that there can be significant improvements in the
    top line and margins primarily due to efficient
    utilization of capacities and the resultant Govt.
    benefits.

29
Particulars FY 2012Rs Crores
  • Sales Accounts 20.64
  • Other Income 6.08
  • Increase/(Decrease) in Stock (17.07)
  • Total Income 9.65
  • Raw Material Consumed
    19.92
  • Direct Expenses
    6.67
  • Indirect Expenses
    2.93
  • Cost of Finance
    17.55
  • Depreciation
    20.99

30
Particulars FY 2012Rs Crores
  • Total Expenditure
    68.05
  • EBITDA
    ( 19.86)
  • EBITDA Margins
    NMF
  • Net Profit /Loss
    (58.40)

31
Annexure A List of Plant Machinerys Make
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Annexure A List of Plant Machinerys Make
33
Utilities
  • Plant Equipt With Luwa Humidification System
    Advance Uster Lab

34
Utilities
35
Utilities
36
Utilities
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Utilities
38
Utilities
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