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Inside and Depth Measuring Instruments

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... sets have hollow rods for strength Read same manner as standard micrometer Inside Micrometers Inside Micrometer Inside Micrometer Inside Micrometer Inside ... – PowerPoint PPT presentation

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Title: Inside and Depth Measuring Instruments


1
Inside and DepthMeasuring Instruments
  • Session 1

2
Inside-Measuring Instruments
  • Two Categories
  • Direct-reading
  • Size of hole read on instrument used to measure
    hole
  • Most common inside micrometer, Intrimik, vernier
    caliper
  • Transfer-type
  • Set to diameter of hole then size transferred to
    an outside micrometer to determine actual size
  • Most common inside calipers, small hole gages,
    telescope gages

3
Direct-Reading Instruments
  • Inside micrometer calipers
  • Designed for measuring holes, slots and grooves
  • 0.200 to 2.000 in or 5-50 mm
  • Nibs of jaws hardened and ground to small radius
  • Permit accurate measurement
  • Locking nut used to lock at desired size
  • Based on same principle as standard micrometer
  • Special-purpose tools not used in mass production

4
Inside Micrometer Caliper
5
To Use an Inside Micrometer Caliper
  • Adjust jaws to slightly less than diameter to be
    measured
  • Hold fixed jaw against one side of hole and
    adjust movable jaw until proper "feel"
  • Move movable jaw back and forth to ensure
    measurement taken is across true diameter
  • Set lock nut, remove instrument and check reading

6
Inside Micrometers
  • Used for internal measurements larger than 1.500
    in. or 40 mm.
  • Set consists of
  • Micrometer head with range of .500 or 1 in.
  • Several extension rods of different lengths
  • .500 in. spacing collar
  • Set cover range 1.5000 to over 100 in.
  • Large sets have hollow rods for strength
  • Read same manner as standard micrometer

7
Inside Micrometers
8
Inside Micrometer
9
Inside Micrometer
10
Inside Micrometer
11
Inside Micrometer
12
Inside Micrometer
13
To Measure with Inside Micrometer
  • Measure size of hole with rule
  • Insert correct extension rod
  • Align zero marks on rod and micrometer head
  • Hold rod firmly against head, tighten knurled set
    screw
  • Adjust micrometer to slightly less than diameter
    to be measured
  • Hold head in fixed position, adjust micrometer to
    hole size while moving rod end in arrow
    direction
  • Remove micrometer and note reading
  • Add length of extension rod and collar

14
Inside Micrometer
15
Inside Micrometer
16
Inside Micrometer
17
Inside Micrometer
18
Inside Micrometer
19
Intrimik
  • Consists of head with three contact points spaced
    120º apart attached to micrometer
  • Contact points forced outto contact inside of
    hole
  • Self-centering
  • Provides direct reading
  • Range .275 to 12.000 in
  • Accuracy .0001 - .0005 in

20
Transfer-Type Instruments
  • Size of object taken with instrument not capable
    of giving direct reading
  • Small hole gages for small measures
  • Sets of four
  • Range .125 - .500 in.

21
Transfer-Type Instruments
  • Telescope Gages
  • Used to obtain size of holes, slots, and recesses
    from .3125 to 6.000 in. (8 to 152 mm)
  • T-shaped pair of telescopingtubes connected to
    handle
  • Knurled knob on handle endlocks plungers into
    position

22
Bore Gages
23
Bore Gages
24
Bore Gages
25
Bore Gages
26
Dial Bore Gages
  • Used to check hole diameters and bores for size,
    out-of-round, taper, bellmouth, hourglass, or
    barrel shapes
  • Gaging accomplished by three spring-loaded
    centralizing plungers in head
  • One actuates dial indicator
  • ten-thousands of inch or 0.01 mm graduations
  • Six sizes cover range 3-12 in or 75-300 mm
  • Extensions increase range

27
Depth Measurement
28
Depth Gages
29
Vernier Depth Gage
30
Vernier Depth Gage
  • Measures depths of holes, slots and recesses
  • Read same as standard vernier caliper

Checking position of toolmaker's buttons using
a vernier depth gage
31
Dial Depth Gage
32
Electronic Digital Depth Gage
33
Depth Micrometers
34
Micrometer Depth Gage
  • Used for measuring depth of blind holes, slots,
    recesses, and projections
  • Consists of flat base attached to micrometer
    sleeve
  • Extension rod of required length fits through
    sleeve and protrudes through base
  • Held in position by threaded cap on top of
    thimble
  • Come in various lengths up to 9.000 in. (225 mm)
  • Screw has range .500 or 1.000 in (25mm)
  • Available with either round or flat rods

35
Depth Dial Gages
36
Depth Micrometer
37
To Measure with aMicrometer Depth Gage
  • Remove burrs from edge of hole and face
  • Clean work surface and base of micrometer
  • Hold micrometer base against work surface
  • Rotate thimble lightly until bottom of extension
    rod touches bottom of hole
  • Recheck micrometer setting
  • Carefully not reading

Numbers on thimble and sleeve are reverse of
standard micrometer.
38
Digital Depth Micrometer
39
Electronic Digital Depth Micrometer
40
Depth Dial Gages
41
Depth Dial Gages
42
Electronic Digital Depth Gages
43
Electronic Depth Gages
44
Depth Micrometer Reading
45
Depth Micrometer Reading
.500
.025
.010
.535
46
Depth Micrometer Reading
.800
.000
.015
.815
47
Depth Micrometer Reading
.700
.025
.007
.732
48
Depth Micrometer Reading
.600
.025
.022
.647
49
Other Depth Measurement
50
Other Depth Measurement
51
Other Depth Measurement
52
Other Depth Measurement
53
Other Depth Measurement
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