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Unit 4 Logistics

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Title: Unit 4 Logistics


1
Unit 4Logistics
  • Dr. Supakorn Kungpisdan

2
Supply Chain Management
  • Business Example
  • IDES has distribution center all over the world
    in order to deliver goods to customers quickly
    and directly
  • Need a global planning method to ensure that
    deliveries are made from the nearest distribution
    center

3
mySAP SCM
4
Supply Chain
5
Goal of SCM
  • The ultimate goal of SCM is to perform
    Just-in-Time delivery of goods and services to
    all locations in the supply chain at the lowest
    cumulative network cost possible

6
Requirements
  • Plan timely and cost-efficient replenishment
    throughout the entire supply chain
  • Quickly react to constantly changing business
    relationships, customer expectations, and
    business processes within the supply chain
  • Manage the supply chain on a global basis

7
SCM Software Requirements
  • Provide immediate visibility to all supply and
    demand information
  • Ensure replenishment plans are synchronized
    throughout the entire supply chain
  • Provide modeling tools to help determine the best
    approach to reducing overall cycle time in the
    work
  • Support the evolving techniques for buying and
    selling products/services over the Internet
  • Allow automation of business process between
    suppliers and customers in the supply chain

8
mySAP SCM Overview
PP/DS Production Planning/Detailed Scheduling
9
mySAP SCM Features
  • Planning
  • Model supply chains with planning capabilities
  • Supply chain design, demand and supply planning,
    manufacturing planning, and transportation
    planning
  • Execution
  • Integrates planning, promising, logistics, and
    transactional systems through material
    management, manufacturing execution, order
    promising, transportation execution, and
    warehouse management
  • Coordination
  • Monitor and analyze processes both within and
    outside the company
  • Collaboration
  • Share information and set achieve common supply
    chain goals through collaborative planning,
    forecasting and replenishment (CPFR), support for
    vendor-managed inventory (VMI), and support for
    supplier-managed inventory (SMI)

10
Planning and Execution
11
Supply Chain Planning
  • Supply Chain Design
  • Get centralized overview of the entire supply
    chain network
  • Support strategic and tactical business planning
    company can test how changes in the market, the
    business, or customer demand affect the supply
    chain
  • Demand and Supply Planning
  • Demand planning drive forecasting, promotion
    planning, and inventory planning
  • Supply and distribution planning plan
    procurement, manufacturing, distribution, and
    transportation

12
Supply Chain Planning (contd)
  • Manufacturing Planning
  • Create feasible production plan
  • Medium- and long-term aggregate requirements of
    materials and resources e.g. machines, production
    resource tools, and people.
  • Immediate plans on specific resource and build
    schedules
  • Transportation Planning
  • Determine the right shipment mode, carriers, and
    routes based on the lowest cost of delivery,
    while considering transportation constraints.
  • Integrates with enterprise transportation
    execution system
  • Optimize use of the available capacity of trucks,
    trains, ships, and planes
  • Plan loading capacity more efficiently, and to
    lower costs

13
Supply Chain Execution
  • Materials Management
  • Ensures that the materials are in the right place
    at the right time
  • Manufacturing Execution
  • Supports engineer-to-order, configure-to-order,
    make-to-order, and make-to-stock
  • Generates optimized production schedules that
    take into account real-time and capacity
    constrains

14
Supply Chain Execution (contd)
  • Order Promising
  • Receive queries from order management or CRM
    systems and determine when a product is available
    across a fulfillment network or can be built, how
    much the product will cost, how long it will take
    to deliver.
  • Transportation Execution
  • Manage transportation from central location
  • Consolidate orders and optimize shipments from
    suppliers to customers
  • Ensure transport constraints and costs while
    ensuring time-definite deliveries
  • Support shipment tendering and booking, carrier
    selection, freight building, freight cost
    calculation, shipment cost settlement, document
    printing, and intl trade management

15
Supply Chain Execution (contd)
  • Warehouse Management
  • Reconciles open purchase orders with incoming
    shipments
  • Supports putaway system that remembers where
    goods are stored
  • Optimizes employee picking assignments
  • Support warehouse tasks e.g. labeling, kitting,
    and deferred handling

16
Supply Chain Coordination
  • Supply Chain Event Management
  • Event a situation or change in plan or during
    production
  • Sense and response the event across the supply
    chain
  • Monitoring can produce visibility from price
    quotation to procurement to product delivery
  • Distributes alerts and recommends actions when
    key event s are missed
  • Produces detailed reports on supply chain status
  • Supply Chain Performance Management
  • Measures, monitors, and displays Key Performance
    Indicators (KPIs) associated with supply chain
    processes.

17
Supply Chain Collaboration
18
Supply Chain Collaboration (contd)
  • Support for CPFR
  • CPFR (Collaborative Planning, Forecasting, and
    Replenishment)
  • Enable manufacturer to collaborate with strategic
    customers to increase revenue, improve service,
    and lower inventory levels and costs
  • Support for VMI (Vendor-managed Inventory)
  • VMI is a collaborative process used in many
    industries
  • VMI is built into mySAP SCM

19
Supply Chain Collaboration (contd)
  • Support for SMI (Supplier-managed Inventory)
  • Allow companies to use the internet to gain
    visibility into their suppliers and to manage the
    replenishment process
  • Suppliers can monitor the status of their parts
    at all plants and response quickly via the web.

20
Integration
SCM is responsible for optimized planning and
delivers additional functionality for
coordination and collaboration
21
Procurement
Checking and matching invoices
Create RFQ
Simulate pricing scenario, compare quotations
- Create reminder periodically, - Update status
of purchase requisitions, quotations, and POs
Create PO from requisition or quotation
22
Self-Service Procurement
  • Allow employees to create and manage their own
    requisitions
  • Purchasing non-strategic goods (MRO maintenance,
    repair, and operations)
  • Providing catalogs of the most frequently ordered
    materials ensures that employees can easily
    manage their own POs in accordance with the
    companys rules.

23
Inventory Management
  • Posting a goods receipt to stock with reference
    to a PO
  • Can check if the delivery is the same as the PO
    data
  • The system suggests data from the PO when
    entering the goods receipt
  • Automatically update the PO history
  • When posting the goods receipt to the warehouse,
    the system creates a material document, e.g.
    material and quantity, and records the storage
    location

24
Invoice Verification
  • Invoices and credit memos are entered and the
    content and prices are checked for accuracy
  • Create a link between Procurement and Accounting

25
Exercise 14
26
Exercise 14 (contd)
27
Exercise 14 (contd)
28
Exercise 14 (contd)
29
Exercise 14 (contd)
30
Exercise 14 (contd)
31
Exercise 14 (contd)
32
Exercise 14 (contd)
33
Exercise 14 (contd)
34
Exercise 14 (contd)
35
Exercise 15
36
Exercise 15 (contd)
37
Exercise 15 (contd)
38
Exercise 15 (contd)
39
Exercise 15 (contd)
40
Exercise 16
41
Exercise 16 (contd)
42
Exercise 16 (contd)
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