Innovative Composite Solutions

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Innovative Composite Solutions
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Overview
? the company? facilities? Composite
Materials? Engineering and Development? Moulds
and Prototyping? Production? Product Samples?
Contacts

• Innovative Composite Solutions

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The Company
The DG-Kunststofftechnik GmbH was founded in 2002
to fully utilize the competence of DG-Flugzeugbau
GmbH and meet the requirements of customers from
other product sections simultaneously.DG-Kunststo
fftechnik GmbH has fully access to the
experience, know-how, certification and resources
of DG-Flugzeugbau. DG-Flugzeugbau GmbH is
certified for development, production and
maintenance of miscellaneous types of aircraft
and aviation parts.Our range of services and
performance? development engineering and
manufacturing of composite products ? mould
design various moulds for manufacturing and
special applications ? prototype design
one-off production up to serial transition?
manufacturing small series and special parts,
special knowledge in wet lamination

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Infrastructure
Location Bruchsal, together with DG
Flugzeugbau GmbH Production Area ca. 4.500
sqmStaff 60 in cooperation with DG
Flugzeugbau GmbH Lage situated
conveniently with motorway access

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Composite materials
? highest rigidity ? high strength
? high energy absorption ?
lowest structure weight
- Glass Fibre (GFK)- Carbon Fibre (CFK)-
Kevlar Fibre (KFK)- Basalt Fibre (BFK)- Resin
(up to 285C operating temperature)- several low
temperature Pre-PregsWe have all prevalent
types of fabric and resin (also aviation
certified) in stock.

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Engineering Development

• active support right from the first idea-
  indication of solution possibilities-
  assistance in material selection- Application
  of modern CAD-Software - Processing of all
  prevalent CAD Formats ? 2D DXF, DWG ? 3D
  IGES, STEP ....

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Moulds Prototyping
- Rapid realization of your ideas by a
sophisticated team - accurate design according
to your specification in ? precision ?
thermal resistance ? weight ? surface
quality ? strength, rigidity ? certification,
quality ? costs - master form, prototype and
serial mould construction - access to modern
multi-axis rotary cutter

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Production

• a professional team, well-rehearsed by longtime
  experience with substantiated know-how-
  precision and quality standards from aircraft
  construction- 4.500sqm production area,
  designed for mould construction, manufacturing of
  large-scale components and special
  products in wet lamination- In-house spray
  chamber 10x3m- Quality Management System by
  DG-Flugzeugbau GmbH or individual solutions
  according to your specifications

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Product samples ?high strength
Fuel tank made of fibre glass, double shell
construction - low weight - high compressive
strength - perfectly processed - certified for
aviation

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Product samples ?highest rigidity
Engine mount made from carbon fibre ? Highest
rigidity made at lowest weight

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Product Samples ? highest requirements
Protective FRP-Casing for electric motor
(F1-KERS-System) Tolerance 0,005 mm, load
capacities up to 300C and highest stability
Client Formular-1 Supplier
Developement
Prototype Part
Final Product

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Product samples ? special solutions
Fibre glass shaft with thread of carbon fibre to
avoid the static charge of paper in a printing
machine Client Heidelberger Druck

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Product Samples ? large scale mould construction
?design
? Test setup
? mould
12 x 3 m mould (deep-drawing) for storefront
manufacturing
? final product

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Product Samples ? Wind Turbines Prototype
Manufacturing
Innovative Composite Solutions
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Product Samples ? Custom made Interior for
Ambulance-Jets
Beams with mounting plate (Carbon Structure)
ready to use assembly
Client Spectrum Aeromed
Innovative Composite Solutions
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• Product Samples
• Custom made Mountings for Jets
• (metrological investigation)

Mounting for silver iodide rods
mounting for measuring probe
Innovative Composite Solutions
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Product Samples ? Carbon Stairs for Ambulance
Jets
Innovative Composite Solutions
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Contact
Manager Holger Back back_at_dg-kunststofftechnik
.de 49 (0) 7251/ 30 20-250
Sales Manager Stefan Göldner goeldner_at_dg-kunsts
tofftechnik.de 49 (0) 7251/ 30 20-110
Technical Director Dirk Ströbl stroebl_at_dg-kuns
tstofftechnik.de 49 (0) 7251/ 30 20-192
Design Jelmer Wassenaar wassenaar_at_dg-kunststof
ftechnik.de 49 (0) 7251/ 30 20-150
DG Kunststofftechnik GmbHOtto-Lilienthal-Weg 2
D-76646 Bruchsal GermanyTel 49 (0) 7251/30
20 190 Fax[phone] - 199  E-mail
Info_at_dg-kunststofftechnik.de / www.dg-kunststoffte
chnik.de

• Innovative Composite Solutions