DP-6010/4510/3510 (SFDM) Service Training Lesson Plan

1
DP-6010/4510/3510 (SFDM)Service Training Lesson
Plan

• Matsushita Graphic Communication Systems Inc.
• Document Network Company
• Document School
• Ver. 7.0Nov. 28, 2002

2
About This Course
Course Title DP-6010/4510/3510 Service
Training Duration 4 Days as a standard Target
Audience Service Technicians who are required to
install, maintain, diagnose and repair the
Panasonic DP-6010 family machines. Prerequisites I
t is highly recommended that students have an
understanding of basic digital copier theory
and a familiarity with servicing methods, tools
and procedures. Students may bring laptop
computers to install print drivers and
to exercise the scanner operations. The laptop
should operate with Windows 98/ME/NT4.0/XP or
2000. Description This course equips students
with the knowledge and skills needed to service
the Panasonic DP-6010 series of multifunction
machines. The class is designed to allow
maximum hands-on time for the students so that
they acquire the highest degree of practical
experience. The following major topics are
included - Product Overview - Main Unit and
Option Installation - Panel Operation -
Disassembly and Assembly - Service Mode
Explanation - Network Printer Scanner
3
Course Objectives

• Upon completion of this course, you will be able
  to
• Describe the configurations, features, options,
  and specifications of the DP-6010/4510/3510
• Install the DP-6010/4510/3510 and perform all
  required adjustments, including
• Basic Copier
• System Console
• Finisher(s)
• Large Capacity Tray (LCT)
• Punch Unit
• Optional Memories
• Controllers
• Scanner
• PCL, PDL, Internet Fax/E-mail
• Fax Communication
• All Additional Options Accessories
• Operate the DP-6010 Operator Panel to perform
  the following functions
• Copying, Printing and Faxing
• Administrative and Key Operator Settings
• Service Mode Functions

4
Course Objectives (cont'd)

• Disassemble and Assemble all major PM and
  Service components
• Use the Service Manual to perform
  troubleshooting procedures, interpret error
  codes and isolate failing components
• Explain the procedure for locating correct PM
  Parts, PM Kit and PM Unit Kit
• Perform Firmware Update Procedures using the
  following methods
• Master Flash Memory Card
• Network using PC
• Describe the procedures for performing the
  following network functions
• Installation of Printer Drivers
• Installation and Operation of Panasonic Document
  Management System software
• Scan-to-PC Operation

5
Training Seminar Policy
Time Allocation Explanation 50 and Hands on
50

• Explanations of
• Machine Feature
• Machine Specifications
• Machine Configurations

• Hands on
• Installation Main Unit Options
• Machine Operation
• Disassembly and Assembly
• Service Mode Setting

• Machine and Materials
• Service Manual
• Training machine
• PC Network environment

6
ltDP-6010 Training Seminar Table of Contentsgt
1. General Specifications 2. Installation /
Adjustment 3. General Operation 4. System
Description 5. Disassembly / Assembly 6.
Service Mode Explanation 7. Printer Scanner
Operation 8. Appendix
This Lesson Plan is only to serve as an overview
of the product and a guidance for service
training. Please refer to DP-6010 series Service
Manual for the hands on training. This Lesson
Plan is based on DP-6010 for discuss purposes.
7
Section 1 - Objectives

• At the completion of this section, you will be
  able to
• Describe characteristics of the DP-6010 family of
  MFP machines including
• New Features
• Options Available
• Configurations
• Specifications
• Consumables

8
Introduction

• Product Features
• High-speed Digital Copying and Printing.
• 60 CPM/ 60 PPM Copy and Print .
• Enhanced Graphical User Interface.
• Large LCD Touch Panel.
• High-Volume Copying Capability.
• 1,550 sheets letter size standard paper
  tray.
• Maximum 6,250 sheets with LCT tray(Option)
• Versatile Network Capability.
• Network Printing, Scanning, Send to E-mail,
• Fax Transmission(Option)

9
SFD-M Positioning
SFD-M Series
CPM
60
40
SFD-L Series
30
DP-1810
DP-150
20
10
Mechanical Accessories
Under study (Apr 2003)
11
Electrical Accessories
Item
Image
Functions
Contents
Printer Controller DA-PC600
PCL driver, NW Status Monitor Op-Guide (CD-ROM)
1
PCL6 Printer emulation
Key
Page Description Language Controller DA-MC600
PCL /PS3 driver, NW Status Monitor, Op-Guide
(CD-ROM)
2

PCL /PS3 Print
Key
Tandem Copy,Concurrent Copy Address book,
Security Print PS Font, Spooling, Account Manager
HDD, HDD Installation kit, Power Supply, Harness
Hard Disk Drive Unit DA-HD60
3
Network Scanner DA-NS600
NW scanner(Scan to PC) Document Management
Software
4
NW scanner driver, Op-Guide
Key
SEND to E-mail (Internet FAX protocol)
Internet Fax/E-Mail DA-NF600
5
Internet FAX driver, Op-Guide
Key
Fax Communication Board DA-FG600
6
Super-G3 FAX
Super-G3 FAX board, Op-Guide

Image Memory (D-RAM) DA-SM16B/64B/28B
Memory for Sorting/Printing
D-RAM board (16/64/128MB)
7
Expansion Board DA-EM600
8
Expansion memory for PCL, PS print
F-ROM board (8MB)
9
FLASH MEMORY UE-410047/410048
Expansion memory for facsimile
F-ROM card (4/8MB)
12
Commonality of the Consumables
?
Applicable X Not Applicable
13
DP-6010General Specifications

• Copier Section
• Printer section

Specifications for Fax, Scanner and Internet Fax,
please refer to the Specifications Table on the
Service Manual and Users Guide.
14
General Specifications Explanation 1. Main
Unit 2. Optional Unit 3. Consumable
15
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16
Other Destinations is studying AR600 as an
Option for DP3510.
17
NotePC600/MC600 will include Expansion
Board(EM600) for EU countries. 1 Standard
memory 32MB(90 pages)16MB(45 pages)gt Up to 135
pages capacity. 2 Standard memory 2MB(120
pages)4MB(240 pages)gt Up to 360 pages capacity.
Based on ITU-T test chart No.1 3 One Expansion
Board is needed. Two Boards for Japan. 4 One
Expansion Board (EM600) is needed for Japan.
18
1 Other countries 601025K, 451020K, 351013K
19
(No Transcript)
20
Section 2 - Objectives

• At the completion of this section, you will be
  able to
• Install the Main Unit within 30 minutes using the
  installation instructions contained in the
  Service Manual.
• Perform the following installation adjustments
• Toner Density Control
• Black Density Sensor Output Gain
• Exposure
• Install the Options using the installation
  instructions contained in the Service Manual.
• Perform the practical exercise of Installation of
  Main
• Unit and Options.

21
Installation and Adjustment

• 1.Copier
• 2.Options

Refer to Installation Manual.

• Easy Installation of the main unit with the
  built-in i-ADF
• and Duplex within 30 minutes.
• Reduced Physical Setup Electronic Access Key for
  Options.

22
Installation Procedure
Installation of Main Unit. (Refer to Installation
Instructions of Service Manual) 1.Scanner Unit
(1) Remove Blue Screw(Scanner Shipping Screw
X1) 2. Fuser Unit Pressure Roller (1) Open the
Front Cover. (2) Release the Pressure Roller
Spring. 3. OPC Unit (1) Remove the OPC Shipping
Metal Bracket. (2) Remove the battery cover
sheet under the panel. 4. Developer Unit (1)
Release the Developer Unit. (2) Remove the
Developer Unit Lid. (3) Pour the Developer into
the Developer Unit. 5. Toner Bottle (1) Remove
the Toner Bottle cap. (2) Insert the Toner
Bottle into the hopper unit. (3) Close the
Front Cover. 6. Connect the Power Cord and turn
the Power Switch ON.
1
6
2
3
4
Set the Date Time by function mode

• Perform TDC Adjustment by service mode F8-09.
• ( As TDC adjustment time will take 7 min., so
  other options may be installed during TDC adj.)
• (Confirm F6-21Toner Density Sensor Gain, and
  F6-26Sensor Judgment Voltage after TDC setting)
• Perform Black Density Sensor output gain
  Adjustment by service mode F8-14.
• Confirm paper size setting of the each tray.

23
Adjustment
Exposure Standard Adjustment 1.Make copy of Test
Chart with gray scale (P/N FQ-SJ101 ) by F2
service mode. (Text/Photo mode, Set exposure
center) (Ensure F6-17,18 and 19 are set to
0. Gray scale 1 should not be visible.
Gray scale 2 should be clearly
visible. 2.Adjust the content of F6-50. The
Reset key is used to enter the -. 3.Adjust
F6-49 for Text mode. Adjust F6-51 for Photo
mode.
Registration Void Adjustment (Perform in case
of necessary) 1.Make copy of Test
Chart. 2.Leading edge registration adjustment.
F6-03Original Registration. F6-04 Printer
Registration. ()Paper feed timing is
delayed. (-)Paper feed timing is advanced
The Reset key is used to enter the -.
F6-91ADF original lead edge registration. 3.Side
edge registration adjustment. F6-11Laser
unit image side(1st tray) F6-12 Laser unit
image side(2nd tray) F6-13 Laser unit image
side(3rd tray) F6-14 Laser unit image
side(4th tray) 4.Void adjustment.
F6-07Leading edge void adjustment. ()Void
increase (-)Void decrease
1
2
FQ-SJ101
A
Not visible
1
Clearly visible
2
3
24
Optional Unit Installation

• Hands on Installation of Optional Kits according
  to each
• Installation Instructions. Then Confirm the
  Operation.

Inverting ADF (Standard)
For DP-6010/4510 2-Bin Saddle-Stitch
Finisher(FS605) 2-Bin Finisher
PCL Controller
PDL Controller
Expansion Board 8MB (PCL, PS/PCL)
Punch Unit DA-SP31
Network Scanner
For DP-3510 1-Bin Saddle-Stitch
Finisher(FS355) 2-Bin Finisher
NoteThe 1st Expansion board must be installed
into slot 1 for the PCL.
Internet Fax/Email
Punch Unit for FS355 DA-SP41
Fax Communication Board
HDD
Image Sort Memory 16M/24M/128MB
Flash Memory Card 4/8MB
3000 LCT
System Console 550 Sheet X1
Letter-R/Legal Size Adapter
System Console 550 Sheet X2
Note Adjust the Gear Combination of the System
console for the DP-6010 because the gear
speed is for the DP-3510/4510 as factory
setting.
25
Section 3 - Objectives

• At the completion of this section, you will be
  able to
• Use the DP-6010 Operator Panel to perform the
  following functions
• Copying, Printing and Faxing
• Administrative and Key Operator Settings

26
General Operation
ONLINE
ONLINE
ENAGY SAVE
INTERRUPT
FUNCTION
RESET
Panasonic DP-6010

REDIAL/ PAUSE
COPY
ORIGINAL SIZE
COPY SIZE
Message Display
2
3
1
STOP
CLEAR
FAX/EMAIL
C
FLASH/ SUB-ADDR
LEDGER
6
5
4
SCAN/FILE
LEGAL
START
MONITOR
8
9
7
LETTER
PRINT
SET

0

INVOICE
Hands on Operation Refer to the Operating
Instructions.
Proof Copy
2 in 1 Copy
Basic Copy
Tandem Copy (Network)
Double Sided copy
Reduction/ Enlargement Copy
Finisher Staple Copy
etc.
27
4 Major Function Keys
Copy (Concurrent Copy, Tandem Copy, Remote Copy),
Copy Setting Function
G3 FAX, Internet FAX, E-Mail Function
Network Scanner, Document Management, D.D.Filing
Function
Mailbox, Security Box, Job Control Function
28
New Function Proof Copy
N sets to Copy
Proof Copy
1set for proof
N-1set
Remaining Copies
29
New Function Tandem Copy
Hands on Time
1. Press Tandem/Remote 2. Select destination
Device 3. Press OK Copy Start
Large Volume Solution 2 x SFD-M can work
jointly to output a copy job
Original
Ethernet
Copy
Copy
50
50
Perform the tandem copy address book setting
Manual registration Up to 12 address.

(Dynamic registration up to 12 address)
Hard disk is required on both units for this
operation.
30
New Function Remote Copy
Hands on Time
1. Press Tandem/Remote Select Remote
Copy. 2. Select destination Device 3. Press OK
Copy Start
N sets of copies with Finishing
Copy
Original
100
Remote Operation Send a copy job to another
Copier located in the same Network Domain
Hard disk is required on both units for this
operation
31
Hands on Time
New Function Concurrent Copy
Press RESERVE A JOB Key
Up to 12 different Copy Jobs can be
accumulated. (Max. 500 pages tentative)
Hard disk is required for this operation
32
Function Mode Setting

• Perform the practical exercise of Function Mode
  Setting.

Function
General Settings
Set Key Operator Code 0000
Copier Settings
Printer Settings
Date Time Setting
Scanner Settings
TCT/IP Setting
20 Date time setting 22 DHCP default (set
Yes gt No) 23 TCP/IP address 24 TCP/IP
subnet mask 25 TCP/IP default gateway 26 DNS
server address
33
Section 4 - Objectives

• At the completion of this section, you will be
  able to
• Describe system configuration of the DP-6010
  family of MFP machines.
• Main Unit
• Mechanical Accessories
• Electrical Accessories
• Imaging Process

34
System Description

• Explain about Copier System

Paper Path
Inverting ADF
Charge Unit
OPC Drum
Fuser Unit
Finisher
Developer Unit
Punch Unit
Sheet Bypass
3000 Sheet Paper Tray
Duplex Unit
DP-6010/4510 2-Bin Saddle-Stitch Finisher 2-Bin
Finisher
System Console
DP-3510 2-Bin Finisher 1-Bin Saddle-Stitch
Finisher
35
System Configuration
Inverting ADF

• Explain about System
• Configuration and Options.

Scanner Unit (SCN PC Board)
Panel (PNL PC Board)
Main PC Board (SC PC Board System Control
Board)
PCL6 Emulation Kit
Fax Communication Kit
MJR PCB
PS/PCL6 Emulation Kit
Printer
Network Scanner Kit
Parallel Port Interface
Automatic Duplex Unit
Internet Fax Kit
10/100 Ethernet Interface
Electronic Sorting Board
Expansion Flash Memory Card 4MB, 8MB
Hard Disk Kit
Image Memory 16, 64, 128MB
Option
Standard
LPC PC Board
36

• Explain System Configuration
• and Options.

Main PC Board
For DP-6010/4510 2-Bin Saddle-Stitch Finisher 2-B
in Finisher (high speed) for DP-3510 2-Bin Finish
er 1-Bin Saddle-Stitch Finisher or Exit Tray
SPC PC Board (Scanner Printer Control Board)
1,550 Sheet Paper Tray
3000 Sheet Paper Tray
550 Sheet Paper Tray
550 Sheet X1 Paper Tray
550 Sheet X2 Paper Tray
Option
Standard
37
Imaging Process

• Explain Imaging Process.
• Primary ChargeCorona Charge
• ImagingDual Component Developing
• TransferCorona Transfer Charger
• SeparationCorona Discharge
• CleaningUrethane Rubber Blade
• Process SpeedDP-6010 350mm/s
• 4510 250mm/s 3510 180mm/s
• Black SolidMore Than 1.1(O.D.1.0)

Laser exposure
Corona charger
Discharge LED
Dr blade
Cleaning blade
OPC drum
Mag-roller
Toner density sensor
Transfer charger
Separation charger
38
Section 5 - Objectives

• At the completion of this section, you will be
  able to
• Remove and Replace the following subassemblies
• Sheet Bypass Unit
• Paper Feed Module
• Drum Unit
• Process Unit
• Fuser Unit
• Automatic Duplex Unit
• Scanner Unit
• Laser Scanner Unit
• Control Panel
• PC Boards
• SC, SPC, LVPS and other PC Boards
• ADF
• Options
• System console
• LCT
• Finisher
• List the Parts and Parts Kits required for all
  Preventive

39
Disassembly and Assembly
Hands on Disassembly and Assembly. Refer to the
Service Manual how to disassemble. Replace the PM
Parts mainly.

• 4. Control Panel Unit
• Remove the Lower Panel Cover.
• Remove the Control Panel PCB.
• 5. Developer Unit
• Open the Front Door.
• Remove the Developer Unit.
• 6. Drum Unit
• Loosen 1 screw and remove the Drum Unit.
• Remove the F/R Drum Support Bracket.
• OPC Drum
• Cleaning Blade
• Remove the corona charger
• 7. Auto Duplex Unit (ADU)
• Turn the ADU Unit Lever counter-clockwise.
• NoteKeep this Lever position when insert ADU
  unit
• Pull out the ADU Unit.
• Remove the Bias Charge Unit.
• Remove the Stopper Bracket(Right Left)
• Remove the ADU Unit.

• ltProcedure of Disassemble with each Unitgt
• 1. i-ADF
• Open the ADF Cover.
• Pickup Roller
• Paper Feed Roller.
• Remove the Lower Opening Guide.
• Separation Roller.
• 2. Scanner Unit
• Remove the Glass assembly.
• Xenon Lamp.
• Remove the CCD Cover.
• Clean the Lens and Mirror.
• 3. LSU
• Open the Right Cover.
• Remove the LSU Cover Bracket.
• Remove the Glass Assembly.
• Remove the LSU.

40
The Procedure of Disassembly Instructions are as
shown in the Service Manual.

• 8. Fuser Unit.
• Remove the Fuser Cover.
• Note Push the Release Lever down to
• free the exit guide. Keep this position
• while insert the fuser unit back.
• Remove the Fuser Unit.
• Remove the Cleaning Web Unit.
• Cleaning Web Roller.
• Cleaning Web.
• Remove 2 Fuser Lamps.
• Thermistor Assembly.
• Remove the Upper Fuser Bracket.
• Fuser Roller.
• Gear, 2 Bearings, 2 Bushing
• Fuser Guide
• Lower/ Upper Separator
• Pressure Roller
• Pressure Roller Bearings
• 9. Paper Feed Module

• 10. Sheet Bypass Unit
• Remove the the Sheet Bypass.
• Remove the Bracket.
• Pickup Roller
• Paper Feed Roller.
• 11. PC Boards(SC,SPC,LVPS)
• Remove the Rear Plate.
• Disconnect all the Harnesses
• on the PC Board.
• Remove the SC PC Board.
• Note CCD image Sensor Connector
• should not to be forced when insert.
• Remove the Power Supply.etc.

• 12. Options
• Disassemble of the Options.
• System Console
• LCT
• Finisher

All Students are invited to join in our Hands On
Session.
41
PM Maintenance
BlueCleaning BlackReplace
42
PM Kits Information
43
PM Unit Kit
44
Combination Chart PM Kits for DP-6010
NoteCleaning Blade(DZJN000072) is enhanced to
be 240K as PM Cycle and included in a PM parts
kit.
45
Section 6 - Objectives

• At the completion of this section, you will be
  able to
• Recognize error codes and messages and determine
  the recommended procedures to follow in the
  Service Manual
• Enter Service Mode, set parameters and perform
  typical tests and adjustments
• Update the firmware using the master flashcard

46
Service Mode Explanation
1. Service Mode for Copier
FUNCTION Key
ORIGINAL SIZE LDR/A3 Key
3 Key


Select Service Mode
FUNCTION Key

Exit Service Mode
Clear Key

• Practice with Service Mode Setting for Copier
  (Refer to the service manual).
• F1Self Test, F2Single Copy Test,
  F4Input/Output Test
• F5Function Parameters, F6Adjustment
  Parameters, F7Electronic Counter
• F8Service Adjustment, F9Unit Maintenance
• 2. Error Code ( Refer to Service Manual for
  Troubleshooting )
• E1Optical Unit Error,E2Lift DC Motor Error,
  E3Development System Error
• E4Fuser Unit Error, E5System Error, E7Optional
  Error

3. Practice with Service Mode Setting with FAX.
Push FAX Key
FUNCTION Key


Fax Service Mode
MONTORX4 times


Select No.
STOP
STOP

Exit Fax Service Mode
47
(No Transcript)
48
FAX Service Mode Table
NO.
SERVICE MODE(1-9) ENTER NO.
Set Fax Function Parameter (000-299) ex.010TX
Level, 011 RX Level, etc.
1.Function Parameter Setting
STOP
1.Function Parameter List 3.Page Memory
Test 4.Printer Report(Error Log) 5.All Document
Files 6.Protocol Trace
2.RAM Edit Mode
3.Print Parameter List/ Reports
(Refer to the RAM Initialization Table /
Manual) Parameter Initialization 11. Journal
Clear 12. Auto Dial Clear 13. Program Dial
Clear 14. All Job Clear 15. ID/PSWD Clear 16.
Error Log Clear 99. Shipment Set
4.Modem Tests
Scroll Down by Invoice/A5 Key
Scroll Up by Letter/A4 Key
6.RAM Initialization
1.Service Alert Report 2.Maintenance Alert
Report 3.Toner Order Report 6.Customer ID 8.Call
Date and Time Setting, etc.
8.Check and Call
9.System Maintenance
1. Firmware Update 2. Firmware Backup 3.
Parameter Restore 4. Parameter Backup 5.
PCgtFlash Card
Start KeyThe new setting value
is stored in the machine.
49
Firmware Update
Main Power SW OFF
Main Power SW ON
SC/SPC/PNL Update
Perform F9-07-00 (Update from master card)
Insert appropriate Firmware Card.

• Perform hands on firmware update
• using FROM Master Card 4MB
• Printout Version Information
• F5/F6 parameter data.

Firmware Updategt (Green lamp
blinks). After completed, the
machine reboots itself.
Perform F9-06-00. (Parameter initialize) Reprogram
F5 F6 parameters.
PANEL Control Board
SC Board
FROM (SC)
FROM PNL
F-ROM
FROM SPC
SPC Control Board
F-ROM
F-ROM
Note Other Update Method 1. The Network
Firmware Update Tool via LAN by PC. 2. Firmware
Update via local Parallel port by PC. 3.
Emergency Update.
ltFirmware Version Formgt Host DP-SFDM AA V
PU
Firmware Type A Standard B Option
Firmware Version
Insert Flash ROM card into the socket and turn
the power SW ON while energy save key is
pressed. (keep pressed for 20 seconds)
Green indicator lights up gt Flash gtBlinksgt
Off Version Up is completed
PNL SFDM_PNL AAV SPC SFDM_SPC AAV
50
Section 7 - Objectives

• At the completion of this section, you will be
  able to
• Install DP-6010 Printer Drivers on a PC
• Generate test prints from the PC to the printer
  via the network
• Install and demonstrate Panasonic DMS
• Describe the Scan-to-PC "Push" function and
  required procedures

51
Printer Section
Install the Printer Driver
Local Printer Connection
1. Insert the PDMS CD-ROM. Click Language and
Next button. 2.Click Printer Driver
IEEE1284 (ECP)
PC
Network Printer Connection (Ethernet
10Base-T/100Base-TX)
PC
3. Click Install Printer Driver.

52
4. Select machines model and click the
Next button.
5. Select LPT1 port and click the Next
button. Set the default printer and click the
the Next button.
When the setup process is completed, a message
is displayed prompting you to restart your
computer. 6. Click the Finish button.
53
7. The Printer Driver is installed, and the
printer icon is added to the Printer folder.
Explain about Details Tab of the printer
properties
1. Print to the following port
6. Add or Delete a new port
2. Print using the following driver
8. Spool setting The method of sending
documents to the printer
54
Register the LPR Port for Network Printing
Before LPR Port setting, LPR Monitor
setup program should be installed.
1. Select the Details Tab and click the Add
port.. button. The Add Port dialog box appears.
2. Click the Other radio button, and select
HLPRMON and click on the OK button.
3. Type the IP Address of the printer and lp
as the queue name. Ex. 132.182.226.146lp
Click OK button.
Check that the Print to the following port is
changed to LPR port, Click on the Apply button
and then on the OK button.
55
Setting the LPR (Line Printer Remote) Monitor for
Windows2000/XP
1. Open Printer Properties. Select Ports Tab.
6. Click Next button. Click Finish
button gtConfigured network printer
2. Click Add Port. Select Standard TCP/IP
Port. Click New Port.. button. Enter IP address
and Port Name
3. Select Custom setting. On the Configure Port
Icon 4. Select LPR protocol.
5. Enter Queue Name. Check LPR Byte Counting
Enabled. Click OK button.
56
Configuring the Printer Driver Settings
To change the printer settings, Open the printer
properties dialog box. Click the upper Tab and
change the parameters. OptionsPaper
SetupOutputQualityTabs.
?
?
?
Explain about Paper setup Tab as an
example. And make some prints as a
practice. ?Paper Size Select a document
size. ?Paper Source Select the Paper Tray in
the machine. ?Orientation Select the print
orientation (Portrait/ Landscape) ? Copies
Specify the number of copies to be printed.
If the number is specified within the
application, then indicate one copy
here. ?Zoom Specify an enlargement or
reduction percentage.
?
?
?
Status Monitor!
Select option devices such as Finisher and Large
Capacity Paper Tray,etc.
57
Mailbox/ Security Box
Hands on 1. Print to Mailbox and Security Box in
the HDD.
Enter User ID
User ID max. 8 digits
2. Retrieve the data and Print out from
Mailbox and Security Box in the HDD.
Password 4digits
Security mail box list

• Up to 100 different
• User IDs available.
• Hard Disk is required
• for this function.

58
Scanner Section
Perform the practical exercise of Network
Scanner to PC (Ethernet 10Base-T/100Base-TX)
Install PDMS from CD-ROM
PC
Install Network Scanner Option
Select the models
In case of using Network Editor Select
Administrator Mode
59
Hands on Address Book Setting

• Address book setting
• by Copier Control Panel
• Function gtScanner Setting
• gtAdd New Address
• gtInput PCs IP Address gt
• Input Station Name Key Name
• Static Address book Setting

• Address Book Setting by PC(Dynamic setting)
• Scanner Configuration Setting gt 1gt 2gt 3gt 4

2. Select application
3. Set the address information. Name(PC Station
Name) Key Name(shown on the LCD) Click the
OK button.
1. Select Program PDMS Network MFP
Utilities Network Scanner Configuration
4.Click the Communication Utility for Scanner
setting
60
Hands on Scan to PC
Address Book
1. Push Scanfile Key. 2. Select Key Name
Address. 3. Set Original and Push Start Key.
SCAN/FILE
Pop up menu on the PC will appear. 4. Click
Display button
Network Scan to PC
PC
5.Document Manager starts up and Scanned data
image received. View the image by Document
Viewer
Push Type Scanning
61
Status Monitor
1. Select Program PDMS Network MFP
Utilities Network Device Locator
Status monitor Network configuration editor
Address book editor
gtSearch and find out the Device in the
subnet. 2. Select the Device. 3.Select Status
monitor, Network configuration editor or
Address book editor
62
Network Configuration Editor
Status Monitor
Parameter Editing
Address Book Editor
Address Book Editing
63
Completion Notice
Hands on Completion Notice 1. Enable Completion
Notice on PC. 2. Control panel setting for
copier. Push Completion Notice Push
Scan/File key, Select address book. 3. Copy
Start. gt Completion Notice display on PC
Completion Notice is available for Copy,
Printer, Scanner and sending facsimile.
Completion Notice for Copy
Completion Notice
Copy/ Print
64
Appendix

• Process Section Details
• PCB Configuration
• Disassembly practical training sheet
• HDD Option for SFDM

65
Process section details
Cleaning section Blade cleaning method
Life120K Urethane rubber blade Discharge LED
discharge
Primary Charge Corona Charger with Grid Grid
voltage-760VDC DP-6010Wire cleaning mechanism
Laser exposure
Corona charger
Discharge LED
Dr blade
OPC drum
Cleaning blade
Developing section Dual component
developer Developing biasDC-550V
AC1.5KVp-p(6KHZ) Amount of developer750g
Life240K Toner density6.5 Toner diameter
8 micron Toner density detection Hall
detector Diameter of Mag-roller24.5mm BSD 0.7
DSD 0.6
Transfer/Separation Transfer charge corona
constant current control Separation charge
corona -DCAC charge
Mag-roller
Toner density sensor
Transfer charger
Separation charger
Drum section Negative charged OPC Diameter80
mm Life240K V0-750V Sensitivity0.13µJ/cm2
Layer thickness25micron
66
Development Concept of Drum/Drum unit
Charge corona 1. Wire cleaning mechanism
ltDP-6010gt Wire cleaning timing
(1) Main SW is turned on (2) When
front cover is open/closed (3) 10k
copies/prints achieved after main SW is turned on.
Designing concept 1. Stable copy/Print quality 2.
Longer PM cycle 3. Reduction of CPC 4.
Environmental
Cleaning section Blade cleaning method with equal
pressure by center loading method.
Drum 1. Drum diameter 80F 2. OPC layer 25µm
Waste toner bottle 1. Longer PM cycle (240k) 2.
Easy replacement
Separation LED ltDP-6010gt 1. Better separation
67
Development concept of Developer unit
Designing concept 1. High copy/Print quality
(Thin line reproduction and high black density)
2. High reliability (Long life developer) 3.
Easy maintenance
Mixing paddle
Mixing auger 1,2
Dust collection by fan
Mixing structure Mixing paddle Mixing auger
1. Separation of Mixing and developer Transfer
operation (1) Uniformity of developer
mixing and supply to mag-roller 2. Multiple
thread mixing auger (1) Stable mixing and
less stress of developer
68
PCB Configuration
System Control PCB Multi-functions with
Printer Network
Panel PCB
Flash Memory
Electronic Access Key PCL/ Scanner/ i-FAX
G3 FAX PCB
Extended Flash Memory
SPC Control PCB
LVPS
System Control Image Processing ASIC
69
Disassembly/ Assembly Hands on sheet NAME

Make group A, B and C / ???????????????? ??????/
Disassemble ???????/ Finish ???????/ Write down
any comments after hands on
Utilize this sheet in case of disassembly/
Assembly exercise
Unit
Group A
Group B
Group C
ADF Unit
?
Scanner Laser Unit
?
Drum Unit Fuser Unit
?
Paper feed module By-pass
Options Finisher
Electrical Control Panel
Refer to the Service Manual Disassembly and
assembly section and replace the PM parts.
70
HDD Option Table of Contents

• Installing the HDD option(DA-HD60)
• The extended function list with HDD
• The partition of HDD
• The extended function in copy mode.

71
Installing the HDD option(DA-HD60)
Remove the upper and lower rear cover of the
machine. Refer to the service manual for the
detail.
Hands on Installation
1. Install the HDD Bracket.
3. Install the DC PCB Assembly. Connect the HDD
Harness.
4. Connect DC12 Harness to the LVPS.
2. Connect the Signal Harness to SC PCB.
72
The extended function list with HDD
Copy mode (1) Concurrent Copy (2)
Tandem/Remote Copy (3) Form Overlay (4) Memory
capacity expansion for sort copy. Scanner mode
(1) Memory capacity expansion for
scanner. Printer mode (1) Mailbox/Secure
Mailbox Print (2) Print Job Spooling/Priority
Printing (3) PS user Font storage (resident
font) Other (1) JOB MIB(for accounting software
) (2) Abbr. address book up to 1000 destinations.
MIB Management Information Base
73
The partition of HDD
1If Soft Power Switch is turned off, data in
P4 will be lost.
74
Tandem Copy
Normal copy
scanning
Printing(51 sets)
Printing(50 sets)
Data transmission
Tandem copy
Time saving
Printing(51 sets)
scanning
Original
Printing(50 sets)
Copy gt101 sets

• Note Multiple tandem communication can not
• be made simultaneously.
• In this case Add Sort Memory
• DA-SM16B16MB gt from 2 Places.
• 64BM/128MBgt from 4 Places.
• Recommend to use both same configuration
• such as finisher and paper tray, etc.
• (Same size of tray is selected at receiver
  side)

50sets
51 sets
75
The Address Book Setting for Tandem Copy

• Tandem Address Book dynamic registration (max. 12
  address)
• Set NamegtFunctionGeneral Key OP Mode
• gt 35 Tandem User Parameter
  34 Address Book Group ID
• Manual registration up to 12 address.
  gtFunctionCopier Key OP Mode
• gt 20Add new Tandem desti.
  gtinput IP address Key name

• Group ID set up with a parameter.
• 00 Register all SFDM.
• 01 - 99 Register SFDM which belongs
  to own group.

10
10
20
20
00
C
A
B
D
E
Range registered into SFDM of D and E.
Range registered into SFDM of A and B.
Range registered into SFDM of C.
76
COPYFORM OVERLAY
FILE EDITMaximum of 5 images can be registered
in the HDD. Edit name and delete
file is possible from the control panel. FORM
OVERLAYOverlay copy with the picture which have
been pre-registered.
FORM OVERLAY
FILE EDIT