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Johnson

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Johnson & Johnson s earthwards Green Product Journey * * * AGENDA J&J s GreenER Product Design Approach Examples of Green Chemistry * World's most comprehensive ... – PowerPoint PPT presentation

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Title: Johnson


1
Johnson Johnsons earthwardsGreen Product
Journey
2
AGENDA
  • JJs GreenER Product Design Approach
  • Examples of Green Chemistry

3
World's most comprehensive and broadly based
manufacturer of health care products, as well as
a provider of related services, for the consumer,
pharmaceutical, and medical devices and
diagnostics markets.
  • More than 230 operating companies
  • Approximately 116,000 employees
  • Operate in 57 countries
  • 3 Divisions Pharmaceuticals, Medical Devices
    Diagnostics, and Consumer
  • 61.1 billion in sales

4
CONSUMER
5
PHARMACEUTICAL
6
MEDICAL DEVICES DIAGNOSTICS
7
Our Credo
We are responsible to the communities in which we
live and work and to the world community as well.
We must be good citizens support good works and
charities and bear our fair share of taxes. We
must encourage civic improvements and better
health and education. We must maintain in good
order the property we are privileged to use,
protecting the environment and natural resources.
Its Our Credo. Its the right thing to do. It
has business value.
8
Healthy People, Healthy Planet, Healthy Business
Vision Strategy
Healthy Planet
Sustainability Practices
2010 Goals
9
THE ENVIRONMENT IS THE ULTIMATE HUMAN HEALTH
ISSUE
10
Product Stewardship Vision
  • What is JJs product stewardship vision?
  • Use of life cycle thinking
  • Continuous improvement greenER products
  • Create business value by meeting customers needs
  • Deploy new earthwards process
  • Focus- building on past successes/programs (DfE
    HP 2010)
  • Evaluation of products using a life cycle process
  • Develop green product attributes
  • A clear way to demonstrate our greenER products

11
Our Green Product Development Process
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Energy Guides, checklists, best practices
Materials/Ingredients Chemical look up
(DfE) Material Use Reg Summary (DfE) Watch list
(DfE)
Water Guides, checklists, best practices
  • Compliance
  • C2P
  • DfE regulatory metrics
  • Electronics
  • Material use
  • Battery

Waste Guides, checklists, best practices
Life Cycle Thinking Checklist, LCA light
tool, examples
Packaging Protocol (DfE) Guide (DfE) Plastic
selection guide
Recognition GreenER product catalog, jnj.com
Innovation Guides, best practices
14
DfE Chemical Look Up ToolASSESSMENT OF PRODUCT
MATERIALS
COVERS PRODUCT, PROCESS PACKAGING
15
Watch List
  • Consumer Products
  • Bisphenol-A
  • Coal Tar (and its derivatives)
  • DEHA
  • GMO containing material
  • Nitromusks
  • Nitrosamines
  • Nonylphenols
  • Organotin Compounds
  • Parabens butyl isobutyl
  • PFOA
  • PFAS/PFOS Certain compounds
  • Phthalates (DEHP, DBP, DEP)
  • Polycyclic musks
  • PVC
  • Sodium lauryl sulfate
  • Triclosan
  • High risk materials identified by the PBT Profiler
  • Pharmaceutical Products
  • GMO containing excipients (non-active
    ingredients)
  • Organotin Compounds
  • Phthalates (DEHP, DBP, DEP)
  • PVC
  • Medical Device Products
  • Antimony trioxide
  • Cadmium
  • Chromium 6
  • Latex
  • Lead
  • Mercury
  • Nonylphenols
  • Organotin Compounds
  • PBB/PBDE other Brominated Flame Retardants
  • PFOA
  • Certain PFAS/PFOS compounds
  • Phthalates (DEHP, DBP, DEP)
  • PVC

16
Watch List
  • Packaging
  • Antimony trioxide
  • Bisphenol-A
  • Cadmium
  • Chromium 6
  • DEHA
  • ITX and other photo-initiators
  • Lead
  • Mercury
  • Nonylphenols and ethoxylates
  • Organotin Compounds
  • PBB/PBDE
  • Pentachlorophenol
  • PFOA
  • Certain PFAS/PFOS compounds
  • All Products
  • Known Human Carcinogens (In DfE tool JJ
    Carcinogen list k code)
  • Chlorinated Solvents
  • Endocrine Disrupters EU Category I II (In DfE
    tool EU Endocrine Disruptor list coded I or II)
  • PBT/vPvB Substances (in DfE tool US Persistent
    Bioaccumulative and Toxic list)
  • Other self-identified materials of significant
    concern

17
e a r t h w a r d s s c o r e c a r d e a r t h w a r d s s c o r e c a r d e a r t h w a r d s s c o r e c a r d
Pre-requisites Pre-requisites Achieved
Know materials, ingredients in your product
Identify and plan to address JJ Watch List materials
Know where product and packaging end up after use
Know whether agricultural or mined ingredients come from culturally or environmentally sensitive regions
Complete life cycle screen to identify priority goals for the product (see separate screening questions) Complete life cycle screen to identify priority goals for the product (see separate screening questions) Complete life cycle screen to identify priority goals for the product (see separate screening questions)
Goals Goals
Materials 1 Meet consumer need with less material or
2 Use more environmentally preferred material (see list) or
Packaging 3 Meet consumer need with less packaging or
4 Use more environmentally preferred packaging material (see list) or
Energy 5 Make product more energy efficient in use or
6 Make manufacturing or distribution more energy efficient or
Water 7 Make product more water efficient in use or
8 Make manufacturing more water efficient or
Waste 9 Make product with less waste during manufacturing or
10 Recover more product, after use, for reuse or recycling
Results Achieved all pre-requisites three other goals?
18
Id product
Project info sheet
Pre-requisites
Life-cycle screen
Improve gt10 in 3 of 10 goals
Submit for review
19
Id product
Project info sheet
Pre-requisites
Life-cycle screen
Improve gt10 in 3 of 10 goals
Submit for review
B O A R D
to the
20
The Excel Tool Behind the Scorecard
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e a r t h w a r d s s c o r e c a r d e a r t h w a r d s s c o r e c a r d e a r t h w a r d s s c o r e c a r d
Pre-requisites Pre-requisites Achieved
Know materials, ingredients in your product
Identify and plan to address JJ Watch List materials
Know where product and packaging end up after use
Know whether agricultural or mined ingredients come from culturally or environmentally sensitive regions
Complete life cycle screen to identify priority goals for the product (see separate screening questions) Complete life cycle screen to identify priority goals for the product (see separate screening questions) Complete life cycle screen to identify priority goals for the product (see separate screening questions)
Goals Goals
Materials 1 Meet consumer need with less material or
2 Use more environmentally preferred material (see list) or
Packaging 3 Meet consumer need with less packaging or
4 Use more environmentally preferred packaging material (see list) or
Energy 5 Make product more energy efficient in use or
6 Make manufacturing or distribution more energy efficient or
Water 7 Make product more water efficient in use or
8 Make manufacturing more water efficient or
Waste 9 Make product with less waste during manufacturing or
10 Recover more product, after use, for reuse or recycling
Results Achieved all pre-requisites three other goals?
26
PVC Eliminated (MM kgs)
27
Intelence (etravirine, TMC 125)
  • Green Science success
  • Increased yield and reduced the spent waste
    solvents 540,000 liters/yr spent solvent
    elimination via
  • Reducing steps increasing the use of water as
    solvents decreasing the use of chlorinated
    solvents
  • Expected savings of 90MM/yr
  • 60 reduction in the use of methylene chloride in
    spray drying step via recycling back into the step

Solvent Recycle
28
Green Technology Fractionation
  • Several technologies were evaluated including
    Reverse Osmosis and Fractionation to further
    purify polymers used as excipient in coating
    drug-eluting stents
  • Dramatically increased purity of polymer while
    reducing the number (toluene and methanol use
    eliminated) and amount of solvents used
  • 45,000 liters of solvents eliminated saved
    20,000/kg of polymer a projected savings 2MM/yr

29
2008 Product Stewardship Excellence Award Winner
Category Green Chemistry
Propylene Glycol Hydration Substitution Project
By Vistakon, Jacksonville
  • Substituted isopropyl alcohol with a propylene
    glycol in the lens hydration process
  • Up to 50 tons VOC emission source reduction per
    year
  • Up to 212,000 gallons of IPA use reduction per
    year
  • Up to 122,000 gallons overall solvent reduction
    per year
  • 8,278,000 lb reduction of waste disposal from
    2007 to 2008
  • Raw material cost savings of 7.7 million per
    year

30
All new blood glucose meters are RoHS compliant
  • Cadmium ( Cd )
  • Chromium Cr VI
  • Lead ( Pb )
  • Mercury ( Hg )
  • Polybrominated Biphenyl ( PBBs )
  • Polybrominated Diphenylethers (PBDEs)

31
Corporate Sustainability Greening our Products
Thank you!
Al Iannuzzi, Ph.D. Senior Director, Worldwide
Environment, Health Safety Johnson
Johnson 732-524-6382 aiannuz_at_corus.jnj.com
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