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Parts Optimization Solutions

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Parts Optimization Solutions Supporting your engineering, sourcing, make, and maintenance processes Corporate Challenges Achieves maximum part reuse Reduces new part ... – PowerPoint PPT presentation

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Title: Parts Optimization Solutions


1
Parts Optimization Solutions
Supporting your engineering, sourcing, make, and
maintenance processes
2
Corporate Challenges
Lesson One Killer software applications can't
compensate for bad data
Terminology variances
Incomplete data
Legacy databases
Inaccurate data
Duplicate data
Legacy databases
Inaccurate data
Multiple databases
Terminology variances
Obsolete parts
Incomplete data
Multiple databases
Obsolete parts
3
Key Issue
If you cannot find a part in your internal
system.
  • You cannot use it
  • There is a high cost to new part introduction

4
Cost to Introduce a New Part
Breakdown of Costs Costs for adding a new part
into inventory
Source Reduced Program Costs Through Parts
Management, by The Parts Standardization and
Management Committee
5
Parts Optimization
  • Achieves maximum part reuse
  • Reduces new part introductions
  • Ensures data accessibility
  • Reduces sourcing costs and inventory
  • Reduces global procurement costs
  • Increases productivity
  • Reduces mistakes resulting from enterprise-wide
    access to, and control of, data

Once your data is optimized, you can leverage
your technology and human capital investments to
perform as they were intended.
6
Parts Optimization
  • Makes your parts data
  • Accurate
  • Consolidated
  • Complete
  • Controlled
  • Standardized
  • Quickly accessible throughout your enterprise


7
Cost Savings
  • With a simple extract of your data, hard cost
    savings can be achieved through
  • Standardizing terminology,
  • Identification and removal of duplicates,
  • Identification of equivalencies driving the use
    of preferred parts vendors
  • Augmentation of technical characteristics for
    parametric searching
  • Consolidation of multiple databases
  • Corporate buys for better vendor pricing and
    delivery

8
Cost Savings
For just 100,000 parts
  • Percentage of Duplication..5
  • Carrying cost .500/part
  • By eliminating part duplication
  • Savings2,500,000 /year

9
About IHS
IHS has a long history and is a world leader in
providing critical parts and information
solutions
  • Background
  • Over 40 years of experience
  • Over 3,000 employees worldwide
  • Over 450 million in revenue
  • Serving
  • 33 of Fortune 500
  • 52 of Top DoD contractors
  • 25 of Global 1000 companies
  • Over 15,000 customers in more than 97 countries
  • Technology
  • 24x7 redundant hosting center
  • Over 20 million electronic pages of technical
    information
  • 5.0 million investment in RD each year

10
IHS Source Data
  • 20 million parts
  • 400,000 product catalogs
  • Categories
  • Electrical
  • Electronics
  • (Semiconductors, Passives,Connectors,
    Electromechanical, Mil-Spec Cylindrical
    Connectors 3.5M datasheets)
  • Mechanical
  • Optical
  • Components Assemblies
  • Active and Historical
  • Commercial and Government

11
IHS Source Data
  • Manufacturer part numbers
  • Standardized product descriptions
  • Technical attributes and values
  • Supplier data
  • Historical name cross referencing from 1970
    forward
  • Technical catalog pages
  • Data sheets
  • Procurement histories
  • NSNs
  • UNSPSC codes
  • API PIDX standard classification
  • SIC/NAICS codes
  • Industry standards (U.S., International,
    National)
  • Corporate standards
  • Material specifications
  • Classification structure

12
Supporting Industries Worldwide
  • Government
  • Navy, Army, Air Force
  • DLA
  • Federal Agencies
  • State and Local Governments
  • Transportation
  • Boeing
  • United Technologies
  • General Motors
  • BAE
  • Engineering Services
  • Bechtel
  • Stone Webster
  • Kellogg, Brown Root
  • Black Veatch
  • Electronic/Electrical
  • Intel Corporation
  • Lucent Technologies
  • Harris Corporation
  • Utilities
  • American Electric Power
  • Tennessee Valley Authority
  • Arizona Public Service
  • Florida Power Light
  • Petro-Chem
  • ExxonMobil
  • ChevronTexaco
  • Shell
  • DuPont

13
Parts Optimization Services
  • Data Classification
  • Organizing components into a classification
    structure standardizes terminology and defines
    characteristics for consistent, in-depth access
    to parts.

14
Parts Optimization Services
  • Data Repair
  • Data Repair standardizes terms and strips
    inaccuracies from your databases.
  • Erroneous data and discrepancies are examined,
    corrected or flagged.
  • Data consolidation then restores order to
    databases and ensures the consistency and
    uniformity of parts information.
  • Duplicate data is flagged for removal.
  • BLT
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  • BOL
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15
Parts Optimization Services
  • Data Enhancement
  • Parts data contains a wide range of information,
    such as technical characteristics, standard
    commodity codes, obsolescence predictions, design
    alternatives, and other potential supply sources.
  • Data Enhancement expands and fills-in the
    parameters of your databases

16
Parts Optimization Services
  • Data Maintenance
  • Component parts information is constantly
    changing. Data Maintenance helps to ensure the
    long-term validity of your product data. Regular
    maintenance assures your product data continues
    to provide accurate, useable information.
  • Data changes, additions, deletions or
    enhancements are integrated into your databases.
  • Historical references are tracked and managed


17
American Electric Power
  • Problem
  • History of allowing anyone to enter information
    into the parts database
  • Mergers resulted in multiple parts databases
  • Incorrect information entered
  • Parts technical characteristics missing values
  • Parts duplication
  • Solution
  • AEP data was cleaned against IHS data
    descriptions standardized part number
    inconsistencies corrected
  • AEP data was augmented by filling in missing
    technical characteristics from IHS data
  • Clean and complete parts information can then be
    loaded into Indus Passport

18
Results
  • Guaranteed optimal parts reuse
  • Improved Asset Utilization
  • Minimal Downtime and Cost
  • Cost Containment
  • Consolidation of buys resulting in lower
    acquisition costs
  • Incorporation of trading partners
  • Suppliers, Repair Depots, Stocking Locations
  • Improved Profitability

19
IHS
World Headquarters 15 Inverness Way East
Englewood, Colorado, USA 80112 Web site
www.ihs.com E-mail info_at_ihs.comPhone
1-800-716-3447 (USA)1-303-397-2896 (Outside US)
Fax 1-800-716-6447 (USA)1-303-397-2410
(Outside US)
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