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Refuelling

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Refuelling Small vessel fuel systems Components Tank (Day, wing, portable) Pick up line, Cut off, Primary Filter, Water seperator Filler pipe, Sight glass Filler cap ... – PowerPoint PPT presentation

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Title: Refuelling


1
Refuelling
2
Small vessel fuel systems
  • Components
  • Tank (Day, wing, portable)
  • Pick up line, Cut off, Primary Filter, Water
    seperator
  • Filler pipe, Sight glass
  • Filler cap, sounding pipe cap
  • Inspection plate, Baffles
  • Fuel return line
  • Vent, Spark arrester gauze
  • Earth, drain plug
  • Sounding pipe, striker plate, dipstick

3
Fuel System Components
4
Tank Volume
  • Trapezoidal Tank
  • Volume Length x (Width top width bottom) / 2
    x Height
  • Cylindrical Tank
  • Volume Length x 3.14.17 x Radius²
  • Triangular Tank
  • Volume Length x Width x Height / 2
  • More complex shapes break the shape down into
    sections with regular shapes then use above
    formulae

5
Tank Volume
  • Never fill to the top. Always allow at least 5
    for expansion
  • Density of diesel fuel is about 0.8 tons per m³
  • 1 cubic metre 1,000 litres

6
How much is in the tank?
  • Methods to measure fuel level include-
  • Dipstick
  • Sight glass
  • Electronic Gauge
  • Pressure Gauge
  • Sounding line
  • Where the horizontal profile of the tank changes
    with depth, calibration of the equipment or
    calculation will be required to determine the
    volume of fuel in the tank.
  • The vessels stability book may provide tables to
    assist with the calculation

7
How much fuel is on board?
  • Sound each fuel tank
  • For each tank calculate fuel remaining using
    tables if required.
  • Add up each tank
  • Fill tanks in sequence per stability requirements

8
Glossary
  • Flash Point
  • The lowest temperature at which a liquid gives
    off sufficient gas to forma flammable gas mixture
    near the surface of the liquid.
  • Self ignition point. Auto-ignition
  • The temperature at which a liquid/gas ignites
    without ignition by a spark or flame
  • Flammable Range
  • The range of hydrocarbon gas concentrations in
    air between the lower and upper flammable
    (explosive) limits. Mixtures within this range
    are capable of being ignited and of burning.

9
Physical Properties of Fuel
  • Diesel
  • Flash point 72C to 80C
  • Specific Gravity 0.8
  • Self ignition point 350C
  • Flammable Range ?? to ??
  • Petrol
  • Flash point -40C
  • Specific Gravity 0.??
  • Self ignition point 390C
  • Flammable Range 1.4 to 7.6

10
Causes of explosions
  • Ignition while refuelling
  • Smoking, radio transmission, static (filler not
    earthed)
  • Overfilling - Fuel in bilges
  • Leaks, cracks splits in fuel lines (HMAS
    Westralia, Jetcats)
  • Poor ventilation
  • Hot work

11
Hazards and Controls
  • Fire Explosion
  • Remove ignition sources. Take precautions
    against static electricity
  • Ventilate
  • Have fire fighting equipment ready
  • Spillage
  • Monitor tank levels, breathers and filler
  • Plug scuppers etc.
  • Have spill control equipment ready
  • Skin and Eye irritation
  • Wear PPE eye/face, gloves, overalls, boots

12
Planning
  • Procedures and checklists ready
  • MSDS and SMS reviewed
  • Crew trained
  • Remaining capacity in each tank known and
    stability info available
  • Spill control, fire control and personal
    equipment ready
  • Bookings and notifications made
  • Communication ready and tested

13
Refuelling Procedure Plan
  • Notify authorities if required
  • Ensure vessel securely moored
  • Locate emergency shut off
  • Stop engines and machinery
  • Shut off all sources of ignition (LPR,
    Electrical, Radio, Mobile phones, Hot Work etc)
  • Eliminate smoking and naked flames
  • Set safety zone and place signage
  • Display Code flag B
  • Foam or dry chemical extinguishers ready

14
ULP MSDS
15
Marine Diesel MSDS
16
Refuelling Procedure Prepare
  • Close and tag tank transfer valves
  • Seal off scuppers etc. to contain any spill.
    Buckets under breathers.
  • All personnel ashore and ship closed up
  • Pollution prevention equipment (Absorbents) ready
  • Inspect lines and pipes for leaks

17
Refuelling Procedure - Perform
  • Check tank correct dont put ULP in Diesel tank
    or Diesel in the water tank
  • Earth filler
  • Ensure filling point, tank gauges and shut off
    attended at all times
  • Monitor tank levels
  • Container ready to catch spillage
  • Clean up and render safe
  • Ventilate all lower compartments and engine room
  • Add anti-biological additive per instruction
  • Check bilge before starting engine
  • Check required tank transfer valves and fuel
    cocks open

18
NSCV part E
  • The refuelling procedure should address the
    following
  • a) Person in charge.
  • b) Communications procedures from fuel deliverer
    to the vessel.
  • c) Testing of communication procedures prior to
    fuelling.
  • d) Precautions to prevent spillage of fuel
    overboard.
  • e) Emergency shut down procedures for the
    fuelling
  • f) Testing of emergency shut down procedures
    prior to fuelling.
  • g) Monitoring of fuel hoses and fuel tank levels
    during fuelling.
  • h) Clean-up procedures for fuel spilled on deck.
  • i) Measurement and recording of fuel in tanks
    before and after taking on fuel.
  • j) Essential safety rules such as no smoking is
    permitted on the vessel or in its immediate
    vicinity during bunkering.

19
NSCV part E
  • k) Identify and observe safety requirements of
    the port/harbour authority, the fuel supplier and
    or berth operator.
  • l) Procedures in the event of spillage. These
    could include
  • i) Stop the flow of fuel or pollution to the sea.
  • ii) Inform personnel and vessels in the immediate
    vicinity that a spill has occurred and a fire
    hazard may exist.
  • iii) Establish a zone wherein a fire watch can be
    maintained and fire-igniting activities
    prevented.
  • iv) Inform the harbour authority and or berth
    operator to enable them to initiate the
    appropriate response.
  • v) Minimise the effect and spread of the
    spillage.
  • vi) Dispersants should not be used without the
    permission of the harbour authority.
  • vii) Record all spillage, and the action taken
    with their times.

20
Conditions Change- What now?
  • Communication break down stop refuelling
  • Wash from other vessels postpone refuelling
  • Noise from breather changes stop refuelling
  • Fuel discharge from breather stop refuelling
    commence spill response
  • Filler cuts out before expected check
    calculations while waiting for any air block to
    clear

21
Fuel Spill response
  • Position yourself upwind of spill or containers.
  • Leave the area if you are aware of leaks, stains,
    vapour, odour, etc.
  • Do not smoke or allow others to smoke near the
    spill or containers.
  • Contain spill and distribute absorbents
  • Ring the relevant NSW Port Corporation

22
(No Transcript)
23
Internal inspection of fuel tank
  • Enclosed space procedure
  • Gas free preparation

24
Enclosed space escape procedure
  • NSCV Part E
  • procedure should address the following
  • a) Identify spaces that could be considered
    .enclosed. both in operational and maintenance
    conditions and during periods where the vessel
    may have been laid up.
  • b) Identify and address hazards with fumes and/or
    explosions from working with paint, chemicals,
    cleaners etc below deck.
  • c) Approval process for entry into enclosed
    spaces.
  • d) Safety precautions required in enclosed
    spaces.
  • e) Provision of appropriate safety equipment.
  • f) Appropriate supervision at all stages and
    particularly when persons are in the enclosed
    space.
  • g) Training so that the crew are aware of the
    identity of enclosed spaces, dangers of enclosed
    spaces, precautions and approvals before
    entering, procedures for entering and working in
    those spaces and rescue techniques.
  • h) Training in rescue situations with and without
    external medical and rescue back up.

25
Impact on stability
  • Loading fuel to tanks below the centre of gravity
    may improve stability
  • Loading fuel to tanks above the centre of gravity
    may reduce stability
  • Unloading fuel from tanks below the centre of
    gravity may reduce stability
  • Unloading fuel from tanks above the centre of
    gravity may improve stability
  • Loading fuel to press up a tank and reduce free
    surface effect may improve stability.

26
Safety Equipment
  • PPE
  • Eye/Face protection, Gloves, Boots, overalls
  • Fire extinguishers and hoses
  • Plugs for scuppers
  • Tags
  • Checklists
  • Absorbents and containers
  • Rags and containers
  • Communication equipment

27
Checklists and Training
  • Planning and Preparation
  • Crew and shore personnel functions during
    refuelling evolution
  • Refuelling Checklist agreed with shore
    personnel
  • Post refuelling checklist
  • Spill response procedure

28
Communication
  • Clear unambiguous signals and phrases for each
    step
  • Pumps on
  • Pump
  • Stop
  • Emergency stop and pumps off
  • Test communication prior to commencement of
    transfer

29
Spill Response Equipment
  • PPE
  • Rags and buckets
  • Absorbent pads
  • Bulk absorbent
  • Booms
  • Skimmers
  • Incident report forms

30
Safety Boundary
  • Larger the vessel larger the exclusion area
  • Tankers say 400m
  • Marina say 50m
  • Absolutely no ignition sources within safety
    boundary this means no smoking, lighters, no
    mobile phones no radios, no fans etc.

31
Spill Response
  • Emergency Stop valves and pumps
  • Notify everyone in the safety zone
  • Close safety zone
  • Take fire precautions
  • Notify authorities (Harbour Control)
  • Contain and clean up
  • Do not use dispersants unless advised by
    authorities

32
Training Record
  • New crew
  • New master
  • New shore facility
  • New vessel for transfer
  • Regular drills

33
Regulations Pollution Prevention
  • International Standard MARPOL
  • Shipboard Oil Pollution Emergency Plans
  • Federal - Protection of the Sea (Prevention of
    Pollution from Ships) (Orders) Regulations
  • Federal Marine Orders Part 91
  • NSW - Marine Pollution Act 1987
  • NSW Passenger Transport Safety Act
  • Safety Management System

34
Regulations Spill Response
  • International Convention on Oil Pollution
    Preparedness, Response and Co-operation 1990
    (OPRC 90)
  • International Convention on the Establishment of
    an International Fund for Compensation for Oil
    Pollution Damage 1992
  • The International Convention on Civil Liability
    for Bunker Oil Pollution Damage 2001

35
Refuelling fuel transfer for a 10 35m
commercial vessel
  • Plan
  • Prepare
  • Perform

36
Refuelling Procedure Plan
  • Notify authorities if required
  • Ensure vessel securely moored
  • Locate emergency shut off
  • Stop engines and machinery
  • Shut off all sources of ignition (LPR,
    Electrical, Radio, Mobile phones, Hot Work etc)
  • Eliminate smoking and naked flames
  • Set safety zone and place signage
  • Display Code flag B
  • Foam or dry chemical extinguishers ready

37
Refuelling Procedure Prepare
  • Close and tag tank transfer valves
  • Seal off scuppers etc. to contain any spill.
    Buckets under breathers.
  • All personnel ashore and ship closed up
  • Pollution prevention equipment (Absorbents) ready
  • Inspect lines and pipes for leaks

38
Refuelling Procedure - Perform
  • Earth filler
  • Ensure filling point, tank gauges and shut off
    attended at all times
  • Monitor tank levels
  • Container ready to catch spillage
  • Clean up and render safe
  • Ventilate all lower compartments and engine room
  • Check bilge before starting engine
  • Check required tank transfer valves and fuel
    cocks open

39
Spill Response
  • Emergency Stop valves and pumps
  • Notify everyone in the safety zone
  • Close safety zone
  • Take fire precautions
  • Notify authorities (Harbour Control)
  • Contain and clean up
  • Do not use dispersants unless advised by
    authorities

40
Fire Response
  • Emergency Stop valves and pumps
  • Raise alarm
  • Size up
  • Notify authorities (Harbour Control, Mayday, 000)
  • Contain and extinguish (foam, dry chemical)
  • Isolate high voltage before using hoses on spray
  • Mop up
  • Report
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