Sales Meeting June 2006

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(No Transcript)
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Sales Meeting June 2006

• Vogel Single Line Progressive
• Lubrication Systems
• Presented by Ricardo Gomez

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Single Line Progressive System Basic Features

• Description
• System distributes grease using progressive
  feeder valves
• Hydrostatically sealed spools output metered
  lubricant
• Output is a function of back pressure and pump
  flow
• Proportional distribution of lubricant
• Sequential feeding of lube points
• Operating pressure range
• 10 200 bar
• Metered quantities
• 0.08 3.6 cc
• Viscosity range oil and fluid grease (20cSt
  NLGI 3)

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Progressive System Layout
Compared to piston distributors, progressive
feeders do not operate in strokes they deliver
the amount delivered by the pump divided into the
number and size of the pistons. They operate one
after the other in a feeder.
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Family of Progressive Feeders
Typical applications - oil circulating
systems for presses - transfer lines
- conveyors/chains - material handling -
parts washer - etc.
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Operating Principle (VP VPK Series Prog.
Feeders)
Piston 4 is under pressure piston 1 delivers
lubricant to the outlet. Piston movement of 1
/ 4 opened connection between main line and
piston 5
Piston 5 is pressurized and piston 2 delivers
lubricant to outlet 2a.
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Progressive FeederSet-up varieties
Series VP, VPB
3 Outlets
2 Outlets
1 Outlet
4 Outlets
5 Outlets
6 Outlets
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VPK Progressive Feeders Features
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VPK Progressive Feeders Order Information
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VPB Progressive Feeders Features
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VPB Progressive Feeders Order Information
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VP Progressive Feeders Features
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VP Progressive Feeders Order Information
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PSG 2 Progressive Feeders Features
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PSG 3 Progressive Feeders Features
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PSG Modular Feeder Technology

• Variable quantity per outlet from 0.004 - 0.2 cu.
  in.
• Blind elements for expansion or removal of
  segments
• Solid base plate construction-minimizing number
  of sealing elements-and consequently number of
  potential leakage points. Also, eliminates over
  tightening concerns of segmented block
  construction, which creates leakage. REMEMBER
  Leakage in the block construction eliminates the
  monitoring feature of a progressive
  feeder-blocked line. That is, a blocked line
  cannot be detected if the seals associated with
  that outlet are leaking.

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PSG Modular Feeder Technology

• Integrated check valves on every outlet
• ISO 228-1179 SAE ports standard
• 10 mm / 3/8 tube accessible on outlet
• Check valves integrated into fittings with
  elastomeric seals
• Integrated bleed ports
• Captive O rings. There are 81 loose o-rings in
  our competitors design. The PSG has Zero.
  Imagine the possibility of pinching or loosing an
  o-ring in during assembly.

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PSG Modular Feeder Technology

• Common Metering elements-Conversion of Twin to
  Single accomplished is base plate
• Solid state piston sensing proximity switch
• Integrated filter possible
• Integral flow control valves are available-
  fixed and adjustable- optical or electrical
  feedback- pressure compensating- gear wheel
  flow control possible

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PSG Modular Feeder Technology

• Ordering Information..

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Progressive SystemLayout for NLG1-2 System
Pressure 10-200 bar Dosage 0,05 - 2,5
cm³ Number ofLube Points 1-300 Length of
Main Line max. 150 Meter Lubricants Oil
20-1000 mm²/s (cSt) Grease NLGI 000/00/1/2
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Zoned Progressive System

• Instead of the whole system only zones,
  controlled areas by solenoid valves are supplying
  lubricant.
• The controller runs the zones in a configured
  order for a defined time.

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Progressive System for NLG1.2calculation scheme
1,6 cm³/Hub
1,2 cm³/Hub
0,8 cm³/Hub
Total Quantity all outlets 1,61,20,8 3,6
cm³/Hub
0,6
Total Quantity Flow Rate of Pump Pump
operating time per cycle 3,6 cm³ 0,5 cm³ 7,2
min
0,8
0,4
Flow Rate of Pump 0,5 cm³/min
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KFGS PUMP FAMILY

• Compact, robust design
• Integration of all essential elements
• Reservoir sizes from 2 to 10 liters
• Self monitoring and fault reports
• Suitable for biologically degradable greases

Brochure 1-0107-2 US
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Piston Pump PFP-23-2pneumatically operated
For Grease up to NLGI-Kl. 2 Reservoir 1,5
kgReservoir Material AcrylicMax. Operating
Pressure 190 barMax. Air Pressure 6 bis 10
bar
Refill Nipple
P2
P3
P1 Pressurized Air
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Piston Pump PPU5pneumatically operated
Pressurized Air Connection
Vent outlet
Main Line Connection
For Oil and Grease up to NLGI-Kl.2Lubricant
Amount 0,1 bis 0,5 cm³/HubMax. Operating
Pressure 160 barOperating Pressure for
Pump 4,5 bis 10 bar
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Piston Pump PHU35-2,5Whydraulically operated
Amount of Lubricant, adjustable 0,7 bis 3,5
cm³/Hub Reservoir 5 Kg Reservoir Content 1,5
kgReservoir material Acrylic Max. Operating
Pressure 160 barOperating Pressure for
Pump 20 bis 50 bar
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Single Line Progressive Systems
Advantages Rugged, versatile design Modular construction is possible Low cost monitoring of spool movement Disadvantages System design, layout and installation time and material intensive Field alterations of system are difficult Metering is a function of back pressure and velocity Low volume metering is not reliable Installation is costly Minimum volume still large for total loss MTBF studies would indicate low up-time (multiplication factor) Series system Susceptible to air locks Additional possible leakage points
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Thank you for your attention!