HONG KONG AND CHINA MOULDS

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• HCM is an international company supplying high
  quality Injection Mould Tools to moulding
  companies in Europe.
• Our strength lies in our resolve to represent
  only the best Toolmakers in the Far East.

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Portfolio of Excellence

• HCM was established to provide European moulders
  with high quality, short delivery tooling at
  competitive prices.
• Extensive benchmarking in Hong Kong and China
  over a ten year period has established a
  portfolio of best in class toolmakers.

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• Our operations are split between the UK, the
  Netherlands, Germany Shenzhen (China).
• The company office in Shenzhen employs English
  speaking Chinese nationals who monitor all tool
  builds against the required time lines.

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Company Structure
Mike Yates Managing Director HCM Ltd (Head Office)
Vivienne Yates Financial Director HCM Ltd (Head
Office)
Mike Bettam Director HCM Ltd (Northern Office)
Dan Yates Director HCM Europe
Emma Preston Office Manager HCM Ltd (Head Office)
J.W.Li Chinese Operations Manager HCM Shenzhen
Alan Smalley Director HCM Ltd (Northern Office)
Richard Bettam Tooling/Project Engineer HCM Ltd
(Northern Office)
Gill Smalley / Cyndy Wardle Projects
Administrator HCM Ltd (Northern Office)
Jeroen Jongen European Project Manager HCM
Europe
Mathias Rady European Technical Manager HCM
Europe
David Petts Business Development Manger UK
Ireland
Micha Rutten European Office Manager HCM Europe
Cherry Zheng China Logistics Administrator HCM
Shenzhen
Jian Chinese Tooling Engineer
Ping Zhang Chinese Projects Engineer HCM Shenzhen
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HCM China Office in Shenzhen
HCM Vetted Toolmakers
Ferry from Hong Kong to Mainland China in 1 Hour
HK International Airport 20 minutes from City
Centre by Train
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Tooling Technology

• Each of our toolmakers has specific areas of
  specialisation which cover all moulding
  technologies
• Single Two shot moulding
• Gas Injection
• Sequential hot runner moulds
• Lens and optical components
• Small, medium and large components
• Tooling between 25 35,000 Kilos

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Industries Supported

• Automotive
• Teletronics Business Machine
• Medical Personal Safety
• Engineering and Electrical components

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Industries Supported
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HCM Automotive
HCM has supplied tooling to the suppliers of the
following OEMs
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HCM Automotive
Here is a selection of Tear 1 suppliers Trade
Moulders that HCM has supplied tooling for.
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BMW -MINI
HCM Tooling Produced These Parts
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Land Rover - Freelander
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Range Rover L322
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Nissan Qashqai P32L
HCM Tooling Produced These Parts
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Mercedes C Class W204 Back Panel
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Mercedes AMG C63 Seat Back
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Nissan Qashqai 2 N32L
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Teletronics Business Machines
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OKI Printer Cartridges
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• 1000 Line Small Character Ink Jet Printer
• This unit is used in the labeling of products in
  the following markets
• Food processing
• Beverage
• Personal care and cosmetics
• Pharmaceutical
• Extrusion
• Chemical

This project required 53 Moulds
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Medical Personal Safety
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Medical training device for Surgeons, supplied to
training hospitals. Specifically for the
training of Key Hole surgery. 13 Tool Project
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Breast Cancer Detection 4 Tool Project Highly
Cosmetic Finish 1 mould with in mould foil
decoration
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HCM have supplied the tooling for 4 Fire Fighting
Breathing Apparatus kits All tools are fully
hardened tool steels due to the abrasive nature
of the moulding materials
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First Aid Kit High Cosmetic Requirement Leaf
Hinge feature controlled by Sequential Hotrunner
to ensure no weld lines on the Lid
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Engineering and Electrical Components
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PHS
Soap Dispensers Paper Dispensers Hand
Dryers Sanitary Disposal Units
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Thomas Dudley Water Cisterns Internal Mechanisms
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Worcester Bosch Central Heating
Boilers Cosmetic Doors Surrounds Internal
Connections
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Honeywell - Trend
Range of Control Modules 3 sizes to fit a common
rail 15 tool project
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• 2 Shot Tooling

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HCM 2 shot Capability

• 3 toolmakers currently making 2 shot tooling
• 1 toolmaker making technical tools up to 200
  tonne machine size.
• 1 toolmaker currently making 2 shot tooling up to
  400 tonne machine size for sampling in-house and
  can sample larger tools at external trial houses.
• 1 toolmaker currently making large automotive 2
  shot tools up to 1100 tonne machine size

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2 shot Isofix Button
2 2 Automotive 2 shot Fully Hardened High
Volume tool 90 degree 2 material feeds Rotating
Moving Half
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Large 2 shot Automotive tool
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Technical Capability

• All toolmakers represented use advanced CAD/
  CAM/CAE technology with high speed machining
  centres, wire erosion and EDM. They have many
  years experience in running their own moulding
  shops giving excellent feedback in tool design
  technology.
• Tool Feasibility
• Mold flow on selected components
• ISIRs using CMM Optical non contact
• Full trial facilities, both in-house via trial
  houses.

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Quality Tooling

• All tools are made to customer specific
  requirements as detailed in the RFQ.
• Tools are made to European standards using
  European or Japanese tool steels as requested.
• Hasco or DME consumable parts,
• Water and Electrical connections as specified.
• Non Export tools can be provided to remain in
  Hong Kong China.

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HCM Project Management

• After providing initial feasibility and split
  line sketches (showing ejection and feed
  positions etc) HCM supplies their customers with
  detailed data during the mould construction.
• This data can be given in various formats such
  as
• HCMs own Workbook Layout
• Customers own project management format
• We can also advise customers on what additional
  points they should take into consideration when
  having tooling placed in China. Some of these
  are
• Chinese Holidays
• Methods of transporting material out to Hong
  Kong
• Estimated sea and airfreight duration for
  shipping parts and moulds
• Estimated time for customs clearance and final
  transportation to the customers site

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HCM Workbooks
Over the course of the last several years HCM has
learnt that the secret to a successful tooling
project revolves around good information. Obtainin
g on time, accurate information from the customer
is key to avoiding unnecessary delays. HCM works
with the customer to obtain this information and
then passes it onto the HCM toolmakers in a
format that they understand. To aid with this HCM
has developed their own Workbook which is
compiled in Microsoft Excel format. The
Workbook includes updated tooling status as
well as capturing fundamental details ranging
from CAD references all the way to Material types
Shrinkages. HCM supplies a copy of the
Workbook to the customer and the toolmaker so
that everyone has access to the same data and
important Next Steps
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Standard Progress Reports
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Progress Photos
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Tool Sampling

• Conducted visits are arranged for our customers
  engineers who wish to see tool sampling
  undertaken.
• All our toolmakers have their own sampling
  facilities or for larger tools will arrange
  trials at local specialised trial houses
• Tools are sampled until the customer approves the
  parts.
• Pilot production runs can be arranged.

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Tool Transfer

• When moulds are despatched we have them protected
  from corrosion and shipped with a full Tool
  information pack.
• HCM Tooling quotations include door to door
  transportation of moulds by sea. Quotations for
  the airfreight of moulds can also be supplied
  upon request.

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HCM Tool Information Packs

• All HCM tools arrive at our customers complete
  with a tool information pack which is put
  together by the toolmaker our own staff prior
  to Tool Transfer.
• The tool information packs are comprised from the
  following items
• Tool Design Drawings (hard copy 3D copy)
• CAD data for electrodes (actual electrodes
  available on request)
• Inspection reports
• Tool trial reports
• Copy of the 3D part data
• Samples of last off parts from China

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HCM Tool Support

• HCM has developed relationships with a number of
  toolmakers throughout the UK and Benelux Europe
  to ensure that any modifications can easily be
  handled and project managed.

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Guaranteed Satisfaction

• Tools are guaranteed against breakdown for a
  period of 12 months except where failure is
  caused by poor maintenance, misuse and accidental
  damage. Full engineering support is given to
  ensure that the tooling performs correctly.
• Hot runner and Hydraulic components are covered
  by the manufacturers warranty.

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Full Confidence

• We make the decision of placing tooling orders
  easy with full consultation before, during and
  after tool build.
• For further information, please visit our website
  at www.hcmmoulds.co.uk