CTL Aerospace, Inc. 5616 Spellmire Drive, Cincinnati, OH 45246

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CTL Aerospace, Inc. 5616 Spellmire Drive, Cincinnati, OH 45246

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Title: CTL Aerospace, Inc. 5616 Spellmire Drive, Cincinnati, OH 45246

1
CTL Aerospace, Inc.
Capabilities Presentation
ISO 9001-2008 ANDAS 9100C Registered NADCAP
Certified
CTL Aerospace, Inc.5616 Spellmire Drive,
Cincinnati, OH 45246 Contact John Irwin VP
Sales/Marketing Email info_at_ctlaerospace.com Offi
ce 513-874-7900 Fax 513-874-2499
www.ctlaerospace.com
kkkk
2
(No Transcript)
3
Approved Composite Supplier for

GE Aircraft Engines
Lockheed Martin
Northrop Grumman
Pratt Whitney
Hamilton Sundstrand
Sikorsky Aircraft
Vought Aircraft
Rolls-Royce
General Dynamics

4
Processing Material Capabilities

Materials- Resin
Ceramic Matrix Composites (2000 ºF)
Avimid N ( 700ºF)
AFR-PE ( 700ºF)
PMR-15 ( 600ºF)
Bismaleimide -BMI
Phenolic
Epoxy
Cyanate Ester
Polyester

Resin Transfer Molding
Isostatic Laminates
Autoclave
Oven
Compression Molding
Filament Winding
Bondments

Materials- Reinforcement
Glass
Carbon / Graphite
Aramids (Kevlar)
Quartz
Nextel Fiber (Aluminized Fiber)

5
Equipment Summary List

Composite Processing Equipment
9 Autoclaves
22 Presses
13 Ovens
3 RTM (Resin Transfer Molding) Systems
21 CNC Machine Centers
5 Non-Conventional Machine Centers

6
Specialized Composites Facility
Autoclave Processing Capability Autoclave and
ovens are computer controlled utilizing an ASC's
CPC-MULT software. 1) Autoclave 100 PSIG _at_ 400
ºF 145" ID by 240" length 2) Autoclave 200 PSIG
_at_ 650 ºF 120" ID by 240" length 3) Autoclave
100 PSIG _at_ 400 ºF 108" ID by 200" length 4)
Autoclave 100 PSIG _at_ 400 ºF 103" ID by 156"
length 5) Autoclave 300 PSIG _at_ 650 ºF 60" ID
by 96" length 6) Autoclave 200 PSIG _at_ 400 ºF
60" ID by 108" length 7) Autoclave 300 PSIG _at_ 750
ºF 50" ID by 144" length 8) Autoclave 300
PSIG _at_ 650 ºF 40" ID by 70" length 9)
Autoclave 300 PSIG _at_ 650 ºF 18" ID by 12"
Length
7
Specialized Composites Facility
Ovens Thirteen (13) air-circulating ovens
maximum temperature ranging 350 to 1000 degrees
F. Controller ACS Controller Network to Ovens and
Autoclaves.
Compression Molding (Hydraulic Press) Twenty-Two
presses from 1600 tons, 72 by 72 plattens to 14
Ton with 21 x 24 platens. Five of the sixteen
are smart press technology.
Resin Transfer Molding (RTM)Three, 5-gallon
single component injection systems. ASC
processor controlled.
8
Specialized Composites Facility

CNC Machining
Haas 5 Axis VMC
Thermwood 5-Axis Router
Cell Con 4 Axis HMC
(2) Johnford 4 Axis VMCs (Troyke Rotary Table)
(2) Mazak 4 Axis VMC
Hurco 4 Axis VMC
Chevalier 3 axis VMC
(2) Fadel 3 Axis VMC

MAHO 600, True 4 Axis Milling Center
Acer 3 Axis Bridgeport Knee Mill
(2) Clausing / Colchester CNC Lathes
Haas CNC Lathe
Parish Mill - 12' 12 ' , 4 Axis
(3) Renishaw MP12 Probing Systems
Chevalier CNC Turning Center

9
Specialized Composites Facility

Non-Conventional Equipment
Thermwood 5 Axis Router
Thermwood Cartesian 5 Axis Water-jet
Flow System Water-jet Cleaning/Striping System
Plastic Media Striping Cabinet
McClean Anderson Filament Winding System

10
Specialized Composites Facility
Class 10,000 Micro Clean-room to Fed Std 209
Platinum FaroArm CMM
Cellularized Manufacturing
Material Kit Cutting
11
Lean Manufacturing

Lean Manufacturing since 1996.
Work-Cells implemented
Standard Work tools in place for developing new
work-cells.
Formal Set-up Reduction and TPM Training
completed implemented in the form of Events.

PW Manufacturing Work-cell
12
Continuous Improvement