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EVEREST KANTO CYLINDER LTD. EKC INTERNATIONAL FZE.

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ASME 3 vessel unit braced to meet Seismic Zone 4 earthquake requirements. * ASME Code Pressure Vessels for Stationary Storage of Gases Thirty ASME pressure vessels ... – PowerPoint PPT presentation

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Title: EVEREST KANTO CYLINDER LTD. EKC INTERNATIONAL FZE.


1
EVEREST KANTO CYLINDER LTD.EKC INTERNATIONAL
FZE.
2
About Everest Kanto Cylinder Ltd.
  • Everest Kanto Cylinder Limited was established in
    1978.
  • Today EKC is a pioneer in manufacturing of
    industrial CNG Cylinders with well over 4
    million cylinders in service with four
    manufacturing plants in India Aurangabad, Tarapur
    , Gandhidam and Kandla three overseas in
    Dubai(UAE), China USA.

3
Our Achievement in Cascades
  • Having manufactured and supplied over 1200
    cascades has inevitably put us in the seat of one
    of the largest manufacturers in the world.
  • We have served all major gas companies in India
    like IGL Delhi, MGL Mumbai, GSPC, Gujarat Gas
    Corporation, Adani Energy, Green Gas
    Ltd.,Lucknow, BGL,Hyderabad, CUGL,Kanpur, Great
    Eastern Energy Corporation in Eastern Region.

4
BULK STORAGE TRANSPORTATION OF CNG.
  • FOR BULK STORAGE TRANSPORT WE PROPOSE
    FOLLOWING.
  • USE OF LARGE CYLINDERS IN A BANK MOUNTED ON 40
    TONNE TRAILERS.
  • POSSIBILITY TO TRANSPORT CNG IN THE RANGE OF
    3000Kgs. / 5000 m³ PER TRIP.
  • CAN FACILITATE OPERATION OF REMOTE SATELLITE
    STATIONS/TOWNSHIPS AS VIRTUAL ONLINE STATIONS TO
    CATER CNG/PNG.
  • SUITABLE FOR LARGE INDUSTRIES CONSUMING NATURAL
    GAS AND NOT CONNECTED WITH PIPELINE.

5
What a Jumbo Trailer mounted skid will look like.
6
  • JUMBO Seamless Steel Cylinder Cascades

Skid (Cascade) Capacity 2250 x 8 18000 Liters (5060 NM3)
Skid (Cascade Weight ) 30690.00 Kgs
Skid (Cascade Dimensions) Length 11.4 M, Width 2.41 M, Height 1.5 M
Skid (Cascade) Capacity 2250 Liters x 8 Nos. 18000 Liters
Cylinder Capacity 2250 Liters
Outer Diameter 559 mm Dia
Cylinder Length 11040 mm
Working Pressure 200 Bar
Test Pressure 300 Bar
Manufacturing Standard ISO 11120 1999 E
7
  • Note
  • The Jumbo Cylinders can be supplied with CCOE
    Approval.
  • Different combinations and skid capacities as per
    specific requirements of customers for mobile and
    stationery applications of High Pressure Gases.
  • Various types of neck thread can be supplied as
    per customers requirements.

8
TECHNICAL SPECIFICATIONS FOR JUMBO CYLINDERS.
  • CYLINDER SPECIFICATIONS
  • Mfg./Testing Standard ISO111201999 E
  • Approval By BIS / CCOE
  • Water Capacity 2250.0 ltrs.
  • Outside Diameter 559 mm
  • Shell Thickness 15.5 mm
  • Length 11040 mm
  • Tare Weight 2700 kg
  • Storage Pressure 200 bar

9
GROUND STORAGE JUMBO SKIDS
  • We Propose The Following
  • Three to Four 2250 lit WC Jumbo Cylinders skid
    mounted and placed underground with suitable
    venting arrangement.
  • The above arrangement will hold upto
    1545Kgs./2532 m³ of CNG when pressurized to 200
    bar with gas at 15C.

10
TECHNICAL SPECIFICATION FOR GROUND STORAGE JUMBO
SKID.
  • CASCADE SPECIFICATIONS
  • Cascade Storage Pressure 200 barg
  • Total Water Capacity 9000 ltrs.
  • Number of Cylinders / Cascade 4 Nos.
  • Approximate Gas Capacity 1545 Kg./ 2532 m³
  • CASCADE DIMENSIONS
  • Length 11400 mm Approx.
  • Width 2410 mm Approx.
  • Height 800 mm Approx.
  • Empty Weight 14.5 Tons
  • FITTINGS SS 316 of PARKER USA
  • TUBING Pressure Manifold SS 316.

11
THINK SOLUTION
Daughter station
HPC
EKC Jumbo Storage
CITY Gas Project
Industry
4500Nm3
12
HPC Daughter station
BENEFITS 1. Saving time by dispensing the gas
quicker 2. Saving energy by using pumps to move
liquids rather than compressors to re-compress
gas 3. By delivering significantly more of the
gas
13
Mobile CNG Station
14
HPC Mobile CNG station
  • ? Working pressure 20MPa
  • ? Working capacity 1700m3/H
  • ? CNG outlet pipe diameter 14mm
  • ? CNG unloading efficiency 95
  • ? Residual cylinder pressure 1MPa
  • ? Ambient operating temp range -40C to 50C
  • ? Hydraulic pump motor 55kW
  • ? Total system power consumption 60kW
  • ? Maximum CNG Delivery temperature lt40C
  • ? CNG oil content 10ppm
  • ? CNG filter rating 5µm
  • ? Total weight 8 Tons (Can be mounted on 20ft
    trailer)
  • ? CNG 2nos Dispenser
  • Filling capacity of 30000N3/day with 2-3 Trailers
  • Running Cost for HPC is as low as 0.038 Kw hr /
    Nm3 of Gas as Compared to that of 0.21 Kw hr /Nm3
    of Gas for conventional Booster compressor

15
Daughter Station
16
Advantages of using a Jumbo Skid.
  • Cost wise there is only a marginal difference in
    the Jumbo and Conventional skids.
  • In comparison the Jumbo Skid offers several
    advantages over the conventional skid.
  • Seamless jumbo tubes require less manifolding,
    therefore reduce chances of leaking and increase
    efficiency
  • Typical jumbo-tube size 559mm11.04m /5.17m,
    water volume 2250/1000 liters
  • CNG capacity 1980- 5000Nm3/skid
  • Vessels designed to the exact specifications of
  • ISO 11120.
  • Skids are engineered and designed for safety in
    loading and unloading gas.

17
Expertise in cylinder manufacturing for storage
of Industrial and Speciality Gasses
  • With the acquisition of CP Industries USA, we
    have inherited their vast and varied experience
    in the field of manufacture of Large Size
    Seamless High Pressure Vessels.
  • These cylinders have a vide application across a
    vast cross-section of Industry, Defence and
    Aero-Space.
  • A few of these are highlighted below.

18
ASME Code Pressure Vessels for Stationary
Storage of Gases


  • This six vessel (6343 psi) ASME unit was built to
  • meet special strength and durability
    requirements
  • for nitrogen storage in an earthquake
    zone in
  • Alaska.


ASME 3 vessel unit braced to meet Seismic Zone 4
earthquake requirements.
18
19
ASME Code Pressure Vessels for Stationary Storage
of Gases
Thirty ASME pressure vessels are used to store
oxygen at this fire flooding facility in
Alberta, Canada.
An 18 tube assembly storing compressed gas at
3,000psi.
19
20
ASME Code Pressure Vessels for Stationary Storage
of Gases
ASME vessels store gases vital to the operation
of offshore drilling rigs.
A huge and colorful bank of cylinders in a
refinery application.
20
21
ASME Code Pressure Vessels for Stationary
Storage of Gases--Storage Configurations
designed to meet specific site requirement
21
22
Under DOT Regulations for Transporting
Compressed Gases-- tube trailers



This is the 8 tube trailer ready to ship to the
Customer from CP Industries facility.
This is 10 tube trailer on the road.
This is 12 tube hydrogen trailer at an
industrial gas site in Australia.
22
23
Under DOT Regulations for Transporting Compressed
Gases-- ABS certified module




12 tube, 20-ft Module
ABS certified structural frames for ship-board
transportation.
These 40-ft modules contain 9 DOT vessels and can
easily be installed on standard chassis.
23
24
Pressure Vessels to United States Government
Specifications
Every NASA launch site depends on CPI pressure
vessels for storage of compressed gases.
24
25
Pressure Vessels to United States Government
Specifications
6,000 psi helium storage vessels at Cape
Canaveral (Kennedy).
At this NASA test facility, more than
1700 vertically mounted pressure vessels
provide compressed air at 6000 psi for wind
tunnel tests.
25
26
Pressure Vessels to United States Government
Specifications
Pressure vessels are used to store
compressed air, oxygen and nitrogen aboard on a
submarine.
Special vessels for storing vital compressed
gases aboard U.S. Navy submarines.
26
27
CNG Station Safety Technology
  • RFID readers to be installed at CNG stations to
    track CNG Cylinders vehicles
  • World class safety standards at station filling
    systems / ConnectorsTubing's

28
A Brief Summary.
  • EKC Energy One Stop shop for CNG supply chain
    solution
  • EKC Energy has core business focus in
    manufacturing key gas equipments
  • Safety System at CNG stations through RFDI
    Technology and High pressure system

29
THANK YOU.
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