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DSC Introduction and training

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Title: DSC Introduction and training Author: Tiffany Kang Last modified by: Tiffany Kang Created Date: 1/7/2002 7:50:40 PM Document presentation format – PowerPoint PPT presentation

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Title: DSC Introduction and training


1
????? ?? (DSC, TGA DMA)
PerkinElmer Thermal Specialist ??? Tiffany
Kang Tiffany.Kang_at_perkinelmer.com
2
????????
  • Differential Scanning Calorimetry (DSC)
  • Thermogravimetric Analysis (TGA)
  • Thermomechanical Analysis (TMA)
  • Dynamic Mechanical Analysis (DMA)

3
????????
DSC Heat flow vs. Temp Tm, Tc, Tg DH, curing time, curing degree Reaction rate, kinetics
TGA Weight Loss vs. Temp - Decomposition temperature Wt percentage Oxidative time
TMA Dimensional Change vs. Temp CTE (a1, a2) Tg Softening point
DMA Viscoelastic property vs. Temp Storage/Loss/Complex Modulus (E, E, E) tan d Viscosity and master curve
4
???????
  • Type of Polymer Chain Structure

Type Structure
Example
Poly(vinyl chloride), Polystyrene Polypropylene
Polypropylene Poly(imidazol pyrrolones)
Linear Branched short chain Long chain
branching Ladder
5
???????
  • Type of Polymer Chain Structure (Continued)

Type Structure
Example
Phenol-formaldehyde resins Two crosslinked
polymers not bonded to each other Crosslinked
epoxy with vinyl polymer
Star Network Interpenetrating network (IPN)
6
????????
7
Amorphous vs. Crystalline?
Amorphous Thermoplastic
Crystalline Polymer
8
Semi-Crystalline Polymer
  • Semi-crystalline polymers contain both amorphous
    AND crystalline phases
  • Properties dominated by both Tg and Tm
  • Semi-crystalline polymers can exhibit additional
    crystallization during heating

Semi-Crystalline Polymer
9
Thermosetting Polymer
10
Schematic Results in Thermal Analysis
Quality of sample process
DSC(Ex?) TGA TMA DMA

-Solid Melting
  • Crystalline
  • Semi-crystalline
  • -Amorphous
  • -Semi-crystalline
  • -General
  • -Liquid
  • -Unspecific

Recrystallization Sublimation Solid-solid
transition Glass transition Softening without
Tg Post-crosslinking Decomposition Ligand
release Evaporation Chemical reactions Determinati
on of
11
DSC Technique Differential Scanning Calorimetry
12
Question?
  • PE??HDPE, LLDPE?LDPE
  • - ???????
  • - ???????
  • - ???????????
  • ????????
  • ????????????
  • ???????????
  • ???????
  • DSC????????

13
What is DSC ?
  • ????????
  • ( Differential Scanning Calorimeter )
  • ???????????????????????????????????????,??????
    ????????????????,??????,?????????????,???????????

14
Thermal Analysis applications - DSC
Diamond DSC
  • Principle
  • Heat flow change vs. temperature
  • Measures
  • Phase transition (Tg, Tm, Tc) and heat
  • Curing reaction and other chemical reactions

15
Polymer Transitions
16
DSC Thermal Curve of PET
? ?
? ?
17
DSC for curing studies
  • Detection of Tg
  • Onset of cure
  • Maximum rate of cure (peak maximum)
  • End of cure
  • Heat of cure

18
DSC???????????
???? Phase Transition ??? ?H
?????? Tg ??? ?H
?? Melting point ??? Ea
????? Crystal Temperature ?????? O.I.T.
?????? Cold Crystal Temperature ????? Dynamic
??? Crystallinity ?? Curing
??? Crystal Energy ?? Purity
????? Crystal Period ?? Cp
19
DSC?????
??? Heat Flux DSC
???? Power Compensation DSC
  • ????DH
  • ????????
  • ????
  • ??DT
  • ?DH kDT??DH
  • ????

20
TGA Technique Thermogravimetric Analyzer
21
Thermal Analysis applications - TGA
Pyris 1 TGA
  • Principle
  • Weight change vs. temperature
  • Measures
  • Compositions and wt
  • Thermal stability and decomposition temp.

22
TGA Design Concept
23
TGA Thermal Curves
24
TGA ?????
????
  • Temperature control device
  • - Furnace, Thermocouple
  • Weight measurement device
  • -Null Balance

Detector
Torque Motor
Tare Weight
Sample
25
TGA?????
  • TGA-FTIR/TGA-MS
  • ?????
  • ???????
  • ??????
  • ???????
  • TGA-GC/MS
  • ???????
  • ??????
  • ????
  • ????
  • ?????
  • ????????
  • ????
  • ????
  • ???????
  • ????????

26
TGA for compositional analysis
  • Molding compound contains epoxy and filler
  • Epoxy can be burned off and residue is inert
    reinforced filler
  • TGA provides accurate and reproducible
    compositional data on molding compound

27
Pyris 1 TGA
  • Features
  • Most sensitive balance in the world with 10-7 g
    sensitivity
  • Isothermal and isolated balance chamber for
    better stability
  • Isolation convection of balance and sample purge
    gas to have best sensitivity and stability
  • Ion discharge component for keeping from
    electrostatic disturbance
  • Variety of sample pans for sample decomposition
    analysis

28
TMA/DMA Technique Mechanical Analyzer
29
Thermal Analysis applications DMA/TMA
DMA 8000
  • Principle
  • Viscoelastic properties vs. temperature
    (DMA)
  • Dimensional change vs. temperature (TMA)
  • Measures
  • Glass transition point
  • Storage, Loss modulus and tan delta
  • Coefficient of thermal expansion (CTE)

30
What is DMA ?
  • DMA (Dynamic Mechanical Analyzer)
  • ?????????
  • ??????????,?????????????????,??????????,??????
    ????

31
???????
  • E Storage Modulus
  • ????
  • ????
  • E Loss Modulus
  • ????
  • ????
  • tan d E / E

32
??????? DMA
  • ??????
  • ex. ??(Modulus), ??(Viscosity), ???(tan d)
  • ??????
  • ex. b,g- transition, Tg?DSC/TMA?????
  • ???(Activation Energy)??
  • ????????
  • ex. Creep Recovery, Time-temp. superposition
  • ????????????
  • ex. Curing process, controlled humidity,
    Solvent Immersion

33
???????
DMA????Sine Wave????, ????????
34
Idealized DMA Scan
35
Frequency effects things too
  • Transitions shift
  • Behavior changes

More elastic
E
?
More fluid
Frequency
36
So frequency can act like temperature
E
E
Frequency
Temperature
37
DMA ??...
38
DMA ???????
Total Force
Force motor
Static Force
Dynamic Force
LVDT
Frequency
f
Storage Modulus
Amplitude
K
Fixtures
Hold Sample
Position
Loss Modulus
d
Phase
Thermocouple
Furnace Options from -190 to 600 C
39
????????
Options Single Cantilever Dual Cantilever 3
Point Bending Tension Compression Shear Quartz
Shear Material Pocket
40
Exclusive Material Pockets
Sample in Pocket
Pocket closed sealed
Pocket open
  • Applications
  • Powders like drugs, excipients, foods, natural
    products, etc.
  • Gels
  • Uncured adhesives
  • Coatings
  • Samples that cant support their own weight

41
DMA mode for mechanical properties change
  • This plot shows DMA results (E and tan delta)
    for cured substrate
  • DMA gives the most sensitive measure of Tg
  • DMA results show that substrate is incompletely
    cured as 2 split peak was found in tan delta
    around Tg

42
DMA most sensitive indicator of cure
  • This plot shows DMA results on completely cured
    and slightly under-cured PCBs
  • Under-cured PCB exhibits a slight increase in E
    above Tg making the board unacceptable

43
TMA mode for dimensional change
  • Plot shows results on TMA expansivity of
    substrate
  • 1st heat shows that the board contains built in
    stresses as a result of processing
  • Stresses are released at Tg
  • 2nd heat shows classic TMA Tg free of stress
    relief effects

44
????????
45
????????
46
???? Tg ?? -- ???????
47
???? -- ????
48
???? -- ????
Epoxy Resin
Endothermic
30 mw
Range
20 oC/min
Heating Rate
32.76 mg
Weight
Run 1
62.8 oC
D
H
Heat Flow (mW)
113.3 oC
Run 2
40
80
120
160
200
240
280
T (oC)
49
???? -- ????
50
???? -- ??????









51
???? -- ??????
DSC Heat Flow
52
??? Filler
  • ??????
  • ???????
  • ??????
  • ???????
  • ????
  • ????
  • ????-????
  • ?????
  • ??????
  • ???
  • ????
  • ????
  • ??
  • ????

53
??(Carbon)????
??????????????????????????????????,???????????????
???????
?????,??????????????????Polymer?Carbon???????52??2
9?????Y????
54
TGA/FTIR/Interface System
  • ????????
  • ?????????--??????????
  • ?????TG-IR??--TimeBase Software

55
TGA/FTIR Software
56
TGA/FTIR Software
TGA Weight loss vs.FTIR Spectrum weight vs Time
57
??
Thank you for your attention !
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