Title: DSC Introduction and training
1????? ?? (DSC, TGA DMA)
PerkinElmer Thermal Specialist ??? Tiffany
Kang Tiffany.Kang_at_perkinelmer.com
2????????
- Differential Scanning Calorimetry (DSC)
- Thermogravimetric Analysis (TGA)
- Thermomechanical Analysis (TMA)
- Dynamic Mechanical Analysis (DMA)
3????????
DSC Heat flow vs. Temp Tm, Tc, Tg DH, curing time, curing degree Reaction rate, kinetics
TGA Weight Loss vs. Temp - Decomposition temperature Wt percentage Oxidative time
TMA Dimensional Change vs. Temp CTE (a1, a2) Tg Softening point
DMA Viscoelastic property vs. Temp Storage/Loss/Complex Modulus (E, E, E) tan d Viscosity and master curve
4???????
- Type of Polymer Chain Structure
Type Structure
Example
Poly(vinyl chloride), Polystyrene Polypropylene
Polypropylene Poly(imidazol pyrrolones)
Linear Branched short chain Long chain
branching Ladder
5???????
- Type of Polymer Chain Structure (Continued)
Type Structure
Example
Phenol-formaldehyde resins Two crosslinked
polymers not bonded to each other Crosslinked
epoxy with vinyl polymer
Star Network Interpenetrating network (IPN)
6????????
7Amorphous vs. Crystalline?
Amorphous Thermoplastic
Crystalline Polymer
8Semi-Crystalline Polymer
- Semi-crystalline polymers contain both amorphous
AND crystalline phases - Properties dominated by both Tg and Tm
- Semi-crystalline polymers can exhibit additional
crystallization during heating
Semi-Crystalline Polymer
9Thermosetting Polymer
10Schematic Results in Thermal Analysis
Quality of sample process
DSC(Ex?) TGA TMA DMA
-Solid Melting
- Crystalline
- Semi-crystalline
- -Amorphous
- -Semi-crystalline
- -General
- -Liquid
- -Unspecific
Recrystallization Sublimation Solid-solid
transition Glass transition Softening without
Tg Post-crosslinking Decomposition Ligand
release Evaporation Chemical reactions Determinati
on of
11DSC Technique Differential Scanning Calorimetry
12Question?
- PE??HDPE, LLDPE?LDPE
- - ???????
- - ???????
- - ???????????
- ????????
- ????????????
- ???????????
- ???????
- DSC????????
13What is DSC ?
- ????????
- ( Differential Scanning Calorimeter )
- ???????????????????????????????????????,??????
????????????????,??????,?????????????,???????????
14Thermal Analysis applications - DSC
Diamond DSC
- Principle
- Heat flow change vs. temperature
- Measures
- Phase transition (Tg, Tm, Tc) and heat
- Curing reaction and other chemical reactions
15 Polymer Transitions
16DSC Thermal Curve of PET
? ?
? ?
17DSC for curing studies
- Detection of Tg
- Onset of cure
- Maximum rate of cure (peak maximum)
- End of cure
- Heat of cure
18DSC???????????
???? Phase Transition ??? ?H
?????? Tg ??? ?H
?? Melting point ??? Ea
????? Crystal Temperature ?????? O.I.T.
?????? Cold Crystal Temperature ????? Dynamic
??? Crystallinity ?? Curing
??? Crystal Energy ?? Purity
????? Crystal Period ?? Cp
19DSC?????
??? Heat Flux DSC
???? Power Compensation DSC
20TGA Technique Thermogravimetric Analyzer
21Thermal Analysis applications - TGA
Pyris 1 TGA
- Principle
- Weight change vs. temperature
- Measures
- Compositions and wt
- Thermal stability and decomposition temp.
22TGA Design Concept
23TGA Thermal Curves
24TGA ?????
????
- Temperature control device
- - Furnace, Thermocouple
- Weight measurement device
- -Null Balance
Detector
Torque Motor
Tare Weight
Sample
25TGA?????
- TGA-FTIR/TGA-MS
- ?????
- ???????
- ??????
- ???????
- TGA-GC/MS
- ???????
- ??????
- ????
- ????
- ?????
- ????????
- ????
- ????
- ???????
- ????????
26TGA for compositional analysis
- Molding compound contains epoxy and filler
- Epoxy can be burned off and residue is inert
reinforced filler - TGA provides accurate and reproducible
compositional data on molding compound
27Pyris 1 TGA
- Features
- Most sensitive balance in the world with 10-7 g
sensitivity - Isothermal and isolated balance chamber for
better stability - Isolation convection of balance and sample purge
gas to have best sensitivity and stability - Ion discharge component for keeping from
electrostatic disturbance - Variety of sample pans for sample decomposition
analysis
28TMA/DMA Technique Mechanical Analyzer
29Thermal Analysis applications DMA/TMA
DMA 8000
- Principle
- Viscoelastic properties vs. temperature
(DMA) - Dimensional change vs. temperature (TMA)
- Measures
- Glass transition point
- Storage, Loss modulus and tan delta
- Coefficient of thermal expansion (CTE)
30What is DMA ?
- DMA (Dynamic Mechanical Analyzer)
- ?????????
- ??????????,?????????????????,??????????,??????
????
31???????
- E Storage Modulus
- ????
- ????
- E Loss Modulus
- ????
- ????
- tan d E / E
32??????? DMA
- ??????
- ex. ??(Modulus), ??(Viscosity), ???(tan d)
- ??????
- ex. b,g- transition, Tg?DSC/TMA?????
- ???(Activation Energy)??
- ????????
- ex. Creep Recovery, Time-temp. superposition
- ????????????
- ex. Curing process, controlled humidity,
Solvent Immersion
33???????
DMA????Sine Wave????, ????????
34Idealized DMA Scan
35Frequency effects things too
- Transitions shift
- Behavior changes
More elastic
E
?
More fluid
Frequency
36So frequency can act like temperature
E
E
Frequency
Temperature
37DMA ??...
38DMA ???????
Total Force
Force motor
Static Force
Dynamic Force
LVDT
Frequency
f
Storage Modulus
Amplitude
K
Fixtures
Hold Sample
Position
Loss Modulus
d
Phase
Thermocouple
Furnace Options from -190 to 600 C
39????????
Options Single Cantilever Dual Cantilever 3
Point Bending Tension Compression Shear Quartz
Shear Material Pocket
40Exclusive Material Pockets
Sample in Pocket
Pocket closed sealed
Pocket open
- Applications
- Powders like drugs, excipients, foods, natural
products, etc. - Gels
- Uncured adhesives
- Coatings
- Samples that cant support their own weight
41DMA mode for mechanical properties change
- This plot shows DMA results (E and tan delta)
for cured substrate - DMA gives the most sensitive measure of Tg
- DMA results show that substrate is incompletely
cured as 2 split peak was found in tan delta
around Tg
42DMA most sensitive indicator of cure
- This plot shows DMA results on completely cured
and slightly under-cured PCBs - Under-cured PCB exhibits a slight increase in E
above Tg making the board unacceptable
43TMA mode for dimensional change
- Plot shows results on TMA expansivity of
substrate - 1st heat shows that the board contains built in
stresses as a result of processing - Stresses are released at Tg
- 2nd heat shows classic TMA Tg free of stress
relief effects
44????????
45????????
46???? Tg ?? -- ???????
47???? -- ????
48???? -- ????
Epoxy Resin
Endothermic
30 mw
Range
20 oC/min
Heating Rate
32.76 mg
Weight
Run 1
62.8 oC
D
H
Heat Flow (mW)
113.3 oC
Run 2
40
80
120
160
200
240
280
T (oC)
49???? -- ????
50???? -- ??????
51???? -- ??????
DSC Heat Flow
52??? Filler
- ??????
- ???????
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- ???????
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- ?????
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- ??
- ????
53??(Carbon)????
??????????????????????????????????,???????????????
???????
?????,??????????????????Polymer?Carbon???????52??2
9?????Y????
54TGA/FTIR/Interface System
- ????????
- ?????????--??????????
- ?????TG-IR??--TimeBase Software
55TGA/FTIR Software
56TGA/FTIR Software
TGA Weight loss vs.FTIR Spectrum weight vs Time
57??
Thank you for your attention !