Product

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Product Company Presentation
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The leading manufacturer of ink dispensing and
blending systems
An independent British Company Established
1985,Located near Cambridge, UK
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Our Premises

• 10,000 Square Feet (930 sq/m)
• In-house RD, design production
• Modern testing QC facilities

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Manual Blending Systems
INTEGRA 2
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THE INTEGRA 2

• A compact PC connected to a high accuracy
  balance
• Minimal maintenance, scale self calibration
• Manage base colours and recipes
• Create and edit recipes
• Overweigh recalculation
• Re-work blends
• Return and scan unused blends to stock
• Print low stock warnings
• Report job usage
• Allocate materials to press, stock or WIP
• Usage and stock reports
• Material Estimation by job
• Prepare designs and jobs for batch mixing
• Traceability by batch number

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Suitable for UV Flexo Screen
IDS25
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The IDS10

• PANTONE licensed software.
• Long life dispense valves, incorporating Teflon
  seals and anti-drip nozzles.
• Incorporates the Vale-Tech range of high
  accuracy, stainless steel enclosed balances.
• Fixed ink reservoirs of 10kg capacity
• Up to 24 ink reservoirs
• Colour blending of 50g to 5kg batches to an
  accuracy of /- 0.1g
• Ink reservoir incorporates ink level sensor, real
  time ink levels with low ink warnings.
• Agitation option

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THE IDS25

• PANTONE licensed software.
• Long life dispense valves, fitted with Teflon
  seals and anti-drip nozzles.
• Incorporates the Vale-Tech range of high
  accuracy, stainless steel enclosed balances.
• Fixed ink reservoirs of 25kg capacity
• Blending colour batches from 100g to 25kg to an
  accuracy of /- 0.2g
• Up to 24 ink reservoirs
• Ink reservoir incorporates ink level sensor, real
  time ink levels with low ink warnings.
• Agitation option

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Pump Systems for UV Conventional offset,
Sheetfed Inks
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P2P Pump to Press

• Delivering conventional sheet fed process inks
  from 200Kg barrels direct to press
• Interconnection Network using computer network
  cabling technology
• Print Unit Feed Controller Mounted on or close
  to each of the spreader bars
• P2P Level Sensor using Ultrasonic's to measure
  the quantity of inks to maintain supply
• Spreader Bar mounted across the ink fountain,
  with separate nozzles to ensure even spread
• Bulk Ink Delivery Pumps are located in remote
  location
• Simple, clean and efficient system
• Press minders not required
• Tapping option enabling decanting of smaller
  quantities when required

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205L Pumping System

• Pump technology specially designed for Printing
  Inks
• Unique single column Pump Lift
• Ensures conintuous and reliable operation
• Drum Empty Sensor
• Anti Freezing design
• Low noise quiet operation
• Oil contatiner to clean piston rod
• Unique inductor plate designed for clean and easy
  drum changes
• Compact design, small footprint
• Ensures clean and leak free pumping from industry
  standard, straight 205L

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CD20
HP10
POD
HP25 HP35 HP50
PO20 PO50 PO100
Suitable for UV Conventional Offset
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The CD20

• Engineered for long life.
• Clean no fuss operation.
• Instant on demand colour mixing.
• Automatic version ensures high speed, hands free
  colour dispensing.
• Accurate and repeatable colour control.
• Vale-Tech Ink Manager easy to use software.
• Software includes comprehensive database,
  re-work and stock control.
• Compact design occupies minimum of floor space.
• High reliability and low maintenance design.
• Remote access feature allows direct link with
  the ink supplier, colour centre or Technical
  Support Team providing on-line training and
  software maintenance.
• Installation is virtually plug and play.

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The HP10

• Storage of ink in 10Kg and 20Kg containers

• Batch size from 100g to 5Kg

• Capable of dispensing into 150g cups to 5Kg
  buckets

• Dispense speed coarse valve minimum 2Kg per
  minute

• Variable valve control to provide dispense
  accuracy of up to 0.2 g

• Batch dispense speed for typical 5Kg recipe 6-8
  minutes

• Blend reapeatibility use in-house built balance
  with easy calibration

• Easy fill system which leaves minimal product in
  supplied ink tin

• Optional pump to dispense bulk material from 50
  gallon drums

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The HP25 / 35 / 50

• Storage of ink in 25Kg, 35Kg and 50Kg containers

• Batch size from 100g to 10Kg

• Capable of dispensing into 150g cups to 10Kg
  buckets

• Dispense speed coarse valve minimum 2Kg per
  minute

• Variable valve control to provide dispense
  accuracy of up to 0.2 g
• 20Kg Pressout module option

• Batch dispense speed for typical 5Kg recipe 6-8
  minutes

• Easy fill system which leaves minimal product in
  supplied ink tin

• Optional pump to dispense bulk material from 50
  gallon drums

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POD

• PANTONE licensed software.
• Long life valves with Teflon seals.
• The POD incorporates an integral stainless steel
  balance Accurate to /- 0.2g.
• Will accept any blend container from 100g sample
  pots to 5kg pails.
• 16 x Container locations allows for the full
  Pantone range plus any specials
• Compatible with 2.5kg Vac-Pac or plastic
  containers Safety interlocks.
• Ensures overweigh protection
• Unique anti-drip valve design

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• Compact in design with a footprint of
  55(140mm)x100(2500mm) for a typical 12
  colour system.
• PANTONE licensed software.
• Long life dispense valves, incorporating Teflon
  seals, non-drip nozzles
• Incorporates the Vale-Tech range of high
  accuracy, stainless steel enclosed balances
• Refillable 20kg capacity reservoirs
• Up to 48 valves
• Blending colour batches from 100g to 10kg to an
  accuracy of /- 0.2g
• Ink reservoir incorporates ink level sensor
• Configurable for use with pumps and barrels

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Suitable for Water Solvent based Flexo
Gravure
COLOURBLEND 24 36
AQUABLEND
CENTRESTAGE 36 54
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AQUABLEND WATER BASED DISPENSER

• 18 Ingredient dispenser
• /-1g accuracy
• Sliding Scale
• Auto head cleaner
• Full product recirculation
• Multiflow stainless steel valves
• Windows management system
• Manual control back-up
• 20kg (40lbs) dispense size

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COLOURBLEND 24 36

• 10-36 Ingredient dispenser for water, solvent or
  UV liquid ingredients
• /-1g accuracy
• Auto Sliding Scale
• Auto head cleaner
• Full product recirculation
• Multiflow stainless steel valves
• Windows management system
• Manual control back-up
• 20kg (40lbs) dispense size
• Automatic mixer

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FLUID DISTRIBUTION, CONTROL FILLING
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INTEGRATED DRUM DISPENSER 205

• AoD pump with PTFE internals.
• Wall or floor mounted pump stand.
• Flexible PTFE lined stainless steel Braided
  hose.
• Steel siphon pipe with check valve.
• Hose mounted trigger valve or fixed dispense
  valve
• In-Line filter with cleanable 500 micron mesh
  cartridge
• Air operated dispense and recirculation valves
• Splash guard
• Adjustable drip tray
• Flow control valve
• Quick release camlock connectors

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IFS FILLING SYSTEM

• The IFS comprises of a compact PC based console
  unit controlling up to four free standing
  weigh industrial filling units.
• VALE-TECH BATCH FILL software windows based
  with network option.
• User Programmable batch size and dispense switch
  points.
• Wide range of scale capacities.
• Chemically resistant, high flow, coarse and fine
  feed dispense valves.
• Adjustable dispense stands to suit any container
  size.
• Safety interlocks and watchdogs.
• Manual and Auto Flushing routine.
• Supply container level indicator and low level
  shut-off.
• Interface with all pump types and delivery
  systems.

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BD1000

• AoD pump with PTFE internals.
• Wall or floor mounted pump stand.
• Flexible PTFE lined stainless steel Braided
  hose.
• Steel siphon pipe with check valve.
• In-Line filter with cleanable 500 micron mesh
  cartridge
• Air operated dispense and recirculation valves
• Splash guard
• Adjustable drip tray
• Flow control valve
• Quick release camlock connectors

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QUEUING AND MATERIALS HANDLING
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The CQ automatic queue system

• Hexagonal, low profile, compact design
• Small footprint
• Configurable for any blend size up to 1Kg
• Produces up to 12 blends per cycle
• Cycle interrupt ability
• Easy clean finish

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The VQ automatic queue system

• Slim-line upright cabinet
• Small footprint
• Configurable for any blend size up to 5Kg
• Flush built in computer display
• Smoked polycarbonate safety doors
• Produces up to 10 blends per cycle
• Cycle interrupt ability
• Easy clean finish
• Interactive Safety Control System between ink
  dispenser and queuing system

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Thank You
Vale-Tech Limited 12 Depot Road Newmarket Suffolk
CB8 0AL United Kingdom T 44 (0) 1638 668
583 F 44 (0) 1638 676 720 info_at_vale-tech.com ww
w.vale-tech.com