Planning

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2 PROTOTYPES FOR SPS - OUTLINE

• Planning
• Quality control - Manufacturing logbook
• Photos
• Conclusions

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2 PROTOTYPES FOR SPS -MANUFACTURING

• Planning production installation
• Very detailed planning established at the start
  of
• the manufacturing drawings
• Including ALL operations - on a daily basis
• TOTAL 123 days until installation 18.08.04
  800h
• This included
• Design, stores, workshop, brazing, metrology, lab
  for
• thermal measurements, assembly, pressure test,
• vacuum test, electro beam-welding, bakeout
  equipment,
• calibration, test of moving mechanism
• Space requirements in SPS, safety - radiation
• installation logistics, transport
• ON TIME within less than 5 days

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2 PROTOTYPES FOR SPS MANUFACTURING

• Quality control - Manufacturing logbook
• Record non-conformities
• Record dimensional measurements
• Record reference measurements for final alignment
  in SPS
• Time of operations for estimation of series
  production - will serve as an example for
  industry
• Photos

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CONCLUSIONS

• The mechanical design remains close to the LEP
  collimators
• BUT high beam energy requires carbon and very
  efficient cooling - new jaws design
• Extensive thermo-mechanical analyses predict that
  the requested 25 µm should be possible but not
  proven yet
• prototype manufactured on standard machines
• Temperature measurements confirm thermal
  calculations
• Prototype design finished, series design started

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CONCLUSIONS next steps

• Manufacture of three prototypes according to
  schedule, two for the SPS one for tests
• Installation date in sight
• Market survey for series production launched
• Many different versions ( TCP, TCS, TCT, TCLI,
  TCLP, TCHS, TCDI ) with different angles
• Standardisation of different types of
  collimators will require considerable design
  effort ( one motor, two motors, plug-in, spares )
• Special types with two beams in the same tank
  need still to be studied in detail

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FINAL REMARKS

• Next Milestone
  drawings for
  tender of part of the series - end of
  August
• lot of work still ahead!
• KEEP THE MOMENTUM GOING
• Re-enforce the design team
• TO MEET THE DEADLINE OF THE FINANCE COMMITTEE BY
  THE END OF THE YEAR