System Overview

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System Overview

• Model HDI3010 HRMV-WIS Technology
• Bruce T. Dobbie

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Mission Statement

• R.K.B. OPTO-ELECTRONICS, INC. is a designer and
  manufacturer of high speed machine vision, web
  inspection, process control and quality assurance
  and related technologies. We are the most
  diverse supplier and are committed to the
  industry and our customers that depend on us to
  ensure that quality is maintained at the highest
  possible level. We are dedicated to increasing
  customer satisfaction, continuously improving our
  products and services, and providing
  opportunities for our employees to achieve their
  maximum potential.

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Product HDI3010 HRMV-WIS
FOR MORE INFO...

• http//www.rkbopto.com/rkbproducts/3010.html or
  http//www.webinspection.us/rkb_products/literatur
  e/m3010.html

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Technology
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Overview of HDI3010 HRMV-WIS
The OPTOMIZER HDI HRMV-WIS is a CCD linear array
machine vision imaging technology that provides
high speed inspection of subtle autonomous
defects commonly found in various web based
material manufacturing.  Our machine vision
technology will detect, classify and analyze many
types of defects that can adversely affect
product quality and damage fragile components in
various supercalenders, coating, printing,
embossing, laminating and similar conversion
processes.  This machine vision technology will
save your company tens of thousands of dollars
per annum due to loses, complaints,
re-manufacturing, machine downtime and other
production aspects if unchecked.
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Overview of HDI3010 HRMV-WIS

• The 3010 detects most common faults like holes,
  dirt, scale, fisheyes, gels, bubbles, hard
  wrinkles, oil, bugs as well as very subtle
  defects in specialized coating applications.
• The 3010 will provide operational and managerial
  staff reliable and complete production
  information on each and every grade or roll of
  product produced.
• The 3010 provides historical information on
  production up to and beyond one full year.
• The 3010 will inform production staff of
  problematic areas in their production process
  such as a bad wire, felt, dryer roll, etc that
  can cause re-occurring faults.
• The 3010 will save thousands of dollars per annum
  in customer claims, lost production, machine down
  time and quality assurance complaints.

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Overview of HDI3010 HRMV-WIS

• 512 or 1024 pixel format CCD Chipset
• VHO, HS, Standard Lighting.
• State-of-the-art Electronic Processing.
• Ethernet communication Modem interface support.
• Latest CPU technology with Flat Panel
  Touchscreen.
• Detection of defects as small as 5 microns
• High Speed capabilities
• Repeating Defect Analysis
• Historical Data collection based on Access for
  ease of operation
• Adjustable setup parameters for defect size,
  position, type, etc.

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HDI3010 Features

• Integrated and non-integrated control system
• Environmentally sound inspection station
• Reflective Lighting technique
• Transmissive Lighting technique
• Pneumatic Lift system for rethreading
• Solid Aluminum construction

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HDI3010 Features

• Environmentally Sound Inspection Station

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HDI3010 Features

• Military type connections ensure solid electrical
  specifications are maintained and environmental
  protection is achieved

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HDI3010 Features

• State of the art Digital Processing

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HDI3010 Features

• Latest in CCD Line-Scanning Sensor Technology

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HDI3010 Features

• Industry Standard Lenses (I.e., 25mm, 50 mm, etc.)

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HDI3010 Features

• Environmentally Sound Lamp Housings

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HDI3010 Features

• Transmissive and Reflective Lighting Techniques

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HDI3010 Features

• Up to 3/4 Full Length Tempered Safety Glass Lamp
  Covers

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HDI3010 Features

• Custom to Standard Proprietary Lighting w/spring
  loaded socket

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HDI3010 Features

• Electronic Controlled Lamp Intensity System

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HDI3010 Features

• Lamp Power and Low Voltage Supply Enclosure

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HDI3010 Features

• Environmentally Sound Electronic Processing
  Station

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HDI3010 Features

• Dual Channel Oscilloscope (troubleshooting /
  engineering)

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HDI3010 Features

• Electronic Digital Signal Processing

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HDI3010 Features

• Multiple Relay Interface Capability

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HDI3010 Features

• Electronic Signal Processing WorkStation

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HDI3010 Features

• Automatic Power Up Sequencing System

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HDI3010 Features

• Audible/Visual Alarm Unit

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HDI3010 Features

• Positive Air Purging System and Closed Loop AC

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HDI3010 Features

• Pneumatic Lift Mechanism

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HDI3010 Features

• State of the Art CPU Touch Systems Stand Alone
  and Optional Remote Stations

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HDI3010 Features

• QAMS (Quality Assurance Management System)

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HDI3010 HRMV-WIS Applications

• Newsprint
• Uncoated (printing) paper
• Coated paper
• Coated board
• Linerboard
• Magnetic Media
• Film
• Foil
• Metals

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HDI3010 HRMV-WIS Benefits

• High Speed Subtle Spot Type Detection
• High Speed Hole Detection
• Edge Crack Detection
• Hard Wrinkle Detection
• Oil Spot Detection
• Coating Variance Verification
• Repeating Defect Analysis
• Inspection System Diagnostics
• Reliable Detection
• Consistent Detection
• Accurate Detection
• Reduced Machine Down Time
• PM Analytical Performance Verification
• Increase in PM Profit Margin

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HDI3010 HRMV-WIS Benefits

• Meets quality initiative and ISO requirements.
• Detection 24/7 without the need for operational
  intervention.
• Eliminate the need for manual inspections.

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Defect Detection Results

• Light Spots (Linerboard App)

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Defect Detection Results

• Scale (Linerboard App)

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Defect Detection Results

• Dirt (Newsprint App)

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Defect Detection Results

• Oil (Coated Paper App)

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Defect Detection Results

• Coating Skips

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Defect Detection Results

• Coating Voids

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Defect Detection Results

• Fiber Clump

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Defect Detection Results

• Holes

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Defect Detection Results

• Picking

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Defect Detection Results

• Bad Edges

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Typical Installation
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Typical Installation
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Typical Installation
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Installations at Major Manufacturers
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References

• For reliability large, medium and small
  companies turn to RKB for their Quality Assurance
  and Control needs.

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Related Websites

• http//www.rkbopto.com
• Syracuse, New York, United States
• http//rkb.chinapaper.net
• Suzhou, Jiangsu, China
• http//www. fioproin.it
• Milan, Italy
• http//www.swallowmachinery.com/
• Meltham, Holmfirth, United Kingdom
• http//www.quality2process.com
• Delden, Netherlands
• http//www.splicedetector.net /
  www.hole-detection.com / www.webinspection.us /
  www.splicedetector.com
• Syracuse, New York, United States