Title: Undulator System Assembly Plans
1Undulator System Assembly Plans
2By Scott Doran, ANL
UNDULATOR CELL ASSEMBLY NEXT CELL UNDULATOR SHOWN
FOR CLARITY
3By Scott Doran, ANL
UNDULATOR CELL ASSEMBLY NEXT CELL UNDULATOR SHOWN
FOR CLARITY
4Schedule
5Collaboration Roles and Responsibilities(abridged
)
- ANL Stephen Milton
- Design the System and Sub-assemblies minus
WPM/HLS - Supply Designed Sub-assemblies
- Provide Expertise
- SLAC Metrology Robert Ruland
- Design and Supply WPM/HLS System
- Undulator Tuning Quadrupole Measurement
- Develop and Test Fiducialization Procedures
- Provide Expertise
- SLAC Assembly Installation Ben Poling
- Girder Assembly
- System Installation
- Material Handling and Storage
- Provide Expertise
6Undulator Assembly Installation Supervisor
- Ben Poling
- Responsibilities include
- Material handling and assembly planning and
execution - Assembly and QA documentation
- Space and personnel resource planning
7Assembly, Install, Storage Space
Undulator Tunnel
B081 MMF Tuning/Fiducialization
B750 Storage/Assembly
8Undulator System Girder Assembly
Precise/Vacuum Assembly performed in a control
environment
Field Installation
9Girder Assembly Flow
10SLAC Magnetic Measurement FacilityWolf, Zachary,
LCLS Management Presentation, April 11, 2006,
Slide 3
- Floor plan divided into three functional areas
- Magnetic Measurements ( 0.1º C)
- Fiducialization and Assembly ( 1º C)
- Storage ( 2.5º C)
- Assembly Area
- Storage and Queuing
LCLS-TN-04-1
11Undulator Magnet Handling Cart
- For Use In MMF
- Out For Quotation
12Installation Cart Concept
- For Undulator Hall Use
- Concept Under Review
13Traversing the BTH East Entrance Maze
Entrance
BTH
UNDULATOR HALL
14Material Handling Crate Concept
- For Use In B750 Pit
- Concept Under Review
15Process Travelers
- Traveler Drafts Out For Review
- Undulator Tuning Fiducialization
- Girder Assembly
- BFW Fiducialization
- Quadrupole Measurement Fiducialization
- Pedestal Assembly
- CAM Assembly
- Inventory Database
- Physical location tracking
- Quality Assurance data collection
- Installation location mapping
16Next Six Months
- Production Control Communication
- Geoff Pile is developing a tool.
- Release document transfer process is in place.
- Exact Statement of Work content will solidify
scope of SLAC work. - WPM mockup operational in B750.
- Material handling equipment in place.
- 50 of Undulators RFI.
- Component deliveries beginning.
17Next Six Months (2)
- HLS/WPM Final Design Review 1/07
- HLS/WPM Procurements Placed
- Girder Assembly and Component Fiducialization
- Plan complete
- Tooling designed and ordered
- Production Drawings and SOWs archived at SLAC
- Cable Plant Preliminary Design Review Complete
Long Lead Procurement Placed - Pedestal installation Statement of Work out for
bid
18End of Presentation
19By Scott Doran, ANL
SHORT BREAK
20By Scott Doran, ANL
SHORT BREAK CROSS SECTIONS
21By Scott Doran, ANL
LONG BREAK
22By Scott Doran, ANL
LONG BREAK CROSS SECTIONS
23Girder Assembly
- Prerequisite
- All necessary components fiducialized
- Stands aligned in all staging areas
- Outside MMF (possibly in Building 750) following
the SPEAR3 Approach as suggested by Richard M.
Boyce - Step 1 Prepare Girder Mount CAM wedges under
girder - Step 2 Component Installation, part 1
- roll-away slides, component supports
- HLS WPM components
- undulator vacuum chamber
- Step 3 Component Installation, part 2
- quadrupole, BFW and BPM
- Step 4 Wiring / Plumbing
- In the Controlled Environment of the MMF
- Step 1 Optical Alignment
- Step 2 CMM
- Storage
LeCocq, Catherine, October 27-28, 2005, FAC
Meeting, Slide 13
24Component Delivery Schedule