Undulator System Assembly Plans - PowerPoint PPT Presentation

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Undulator System Assembly Plans

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Undulator System Assembly Plans Rodd Pope, SLAC – PowerPoint PPT presentation

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Title: Undulator System Assembly Plans


1
Undulator System Assembly Plans
  • Rodd Pope, SLAC

2
By Scott Doran, ANL
UNDULATOR CELL ASSEMBLY NEXT CELL UNDULATOR SHOWN
FOR CLARITY
3
By Scott Doran, ANL
UNDULATOR CELL ASSEMBLY NEXT CELL UNDULATOR SHOWN
FOR CLARITY
4
Schedule
5
Collaboration Roles and Responsibilities(abridged
)
  • ANL Stephen Milton
  • Design the System and Sub-assemblies minus
    WPM/HLS
  • Supply Designed Sub-assemblies
  • Provide Expertise
  • SLAC Metrology Robert Ruland
  • Design and Supply WPM/HLS System
  • Undulator Tuning Quadrupole Measurement
  • Develop and Test Fiducialization Procedures
  • Provide Expertise
  • SLAC Assembly Installation Ben Poling
  • Girder Assembly
  • System Installation
  • Material Handling and Storage
  • Provide Expertise

6
Undulator Assembly Installation Supervisor
  • Ben Poling
  • Responsibilities include
  • Material handling and assembly planning and
    execution
  • Assembly and QA documentation
  • Space and personnel resource planning

7
Assembly, Install, Storage Space
Undulator Tunnel
B081 MMF Tuning/Fiducialization
B750 Storage/Assembly
8
Undulator System Girder Assembly
Precise/Vacuum Assembly performed in a control
environment
Field Installation
9
Girder Assembly Flow
10
SLAC Magnetic Measurement FacilityWolf, Zachary,
LCLS Management Presentation, April 11, 2006,
Slide 3
  • Floor plan divided into three functional areas
  • Magnetic Measurements ( 0.1º C)
  • Fiducialization and Assembly ( 1º C)
  • Storage ( 2.5º C)
  • Assembly Area
  • Storage and Queuing

LCLS-TN-04-1
11
Undulator Magnet Handling Cart
  • For Use In MMF
  • Out For Quotation

12
Installation Cart Concept
  • For Undulator Hall Use
  • Concept Under Review

13
Traversing the BTH East Entrance Maze
Entrance
BTH
UNDULATOR HALL
14
Material Handling Crate Concept
  • For Use In B750 Pit
  • Concept Under Review

15
Process Travelers
  • Traveler Drafts Out For Review
  • Undulator Tuning Fiducialization
  • Girder Assembly
  • BFW Fiducialization
  • Quadrupole Measurement Fiducialization
  • Pedestal Assembly
  • CAM Assembly
  • Inventory Database
  • Physical location tracking
  • Quality Assurance data collection
  • Installation location mapping

16
Next Six Months
  • Production Control Communication
  • Geoff Pile is developing a tool.
  • Release document transfer process is in place.
  • Exact Statement of Work content will solidify
    scope of SLAC work.
  • WPM mockup operational in B750.
  • Material handling equipment in place.
  • 50 of Undulators RFI.
  • Component deliveries beginning.

17
Next Six Months (2)
  • HLS/WPM Final Design Review 1/07
  • HLS/WPM Procurements Placed
  • Girder Assembly and Component Fiducialization
  • Plan complete
  • Tooling designed and ordered
  • Production Drawings and SOWs archived at SLAC
  • Cable Plant Preliminary Design Review Complete
    Long Lead Procurement Placed
  • Pedestal installation Statement of Work out for
    bid

18
End of Presentation
19
By Scott Doran, ANL
SHORT BREAK
20
By Scott Doran, ANL
SHORT BREAK CROSS SECTIONS
21
By Scott Doran, ANL
LONG BREAK
22
By Scott Doran, ANL
LONG BREAK CROSS SECTIONS
23
Girder Assembly
  • Prerequisite
  • All necessary components fiducialized
  • Stands aligned in all staging areas
  • Outside MMF (possibly in Building 750) following
    the SPEAR3 Approach as suggested by Richard M.
    Boyce
  • Step 1 Prepare Girder Mount CAM wedges under
    girder
  • Step 2 Component Installation, part 1
  • roll-away slides, component supports
  • HLS WPM components
  • undulator vacuum chamber
  • Step 3 Component Installation, part 2
  • quadrupole, BFW and BPM
  • Step 4 Wiring / Plumbing
  • In the Controlled Environment of the MMF
  • Step 1 Optical Alignment
  • Step 2 CMM
  • Storage

LeCocq, Catherine, October 27-28, 2005, FAC
Meeting, Slide 13
24
Component Delivery Schedule
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