Ample Industries Date founded

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Ample IndustriesDate founded

• Thad Smith
• Daniel Stringer
• Clay Massey
• James Kennedy

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Ample idustriesaddress

• Picture of out side

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The beginning

• Picture of original press

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Analysis of label
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objectives

• 24 hour turnover of order
• Reduce material handling distance and time
• Increase efficiency and productivity
• Create room for expansion
• More presses
• More slitters

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STOCK
BREAK
MAINT.
RECEIVE DOCK
S T O C K
S T O C K
S T O C K
S T O C K
S T O C K
S T O C K
C USTODI A L
INK ROOM
Press 1
S H I P P ING T ABLE
Slitter
OFFICE SPACE
Press 2
TABLE
PLATE
TABLE
TABLE
MOUNTING
TABLE
Press 3
Slitter
Press 4
Slitter
Press 5
Slitter
Press 6
Slitter
Press 7
Press 8
Slitter
Shipping
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Clay objectives
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Inventory-Shipping From-To Chart Inventory-Shipping From-To Chart Inventory-Shipping From-To Chart Inventory-Shipping From-To Chart Inventory-Shipping From-To Chart Inventory-Shipping From-To Chart Inventory-Shipping From-To Chart Inventory-Shipping From-To Chart Inventory-Shipping From-To Chart Inventory-Shipping From-To Chart Inventory-Shipping From-To Chart Inventory-Shipping From-To Chart Inventory-Shipping From-To Chart
Original Plant Layout Original Plant Layout Original Plant Layout
                         
From Inv. Press 1 Press 2 Press 3 Press 4 Press 5 Press 6 Press 7 Press 8 Slitter shipping   Total Distance
Inv.   150 170 220 235 250 265 280 300        
Press 1                   10 125   305
Press 2                   10 125   335
Press 3                   10 95   345
Press 4                   10 85   350
Press 5                   10 75   355
Press 6                   10 75   370
Press 7                   10 65   375
Press 8                   10 55   385
                           
To
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Modified Inventory-Shipping From-To Chart Modified Inventory-Shipping From-To Chart Modified Inventory-Shipping From-To Chart Modified Inventory-Shipping From-To Chart Modified Inventory-Shipping From-To Chart Modified Inventory-Shipping From-To Chart Modified Inventory-Shipping From-To Chart Modified Inventory-Shipping From-To Chart Modified Inventory-Shipping From-To Chart Modified Inventory-Shipping From-To Chart Modified Inventory-Shipping From-To Chart Modified Inventory-Shipping From-To Chart Modified Inventory-Shipping From-To Chart

                         
From Inv. Press 1 Press 2 Press 3 Press 4 Press 5 Press 6 Press 7 Press 8 Sliter Shipping   Total Distance
Inv.   85 155 105 175 125 195 145 215        
Press 1                   5 150   240
Press 2                   5 175   335
Press 3                   5 130   240
Press 4                   5 155   335
Press 5                   5 110   240
Press 6                   5 135   335
Press 7                   5 110   260
Press 8                   5 135   355
To
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Analysis of distance saved by modifying plant layout Analysis of distance saved by modifying plant layout Analysis of distance saved by modifying plant layout Analysis of distance saved by modifying plant layout Analysis of distance saved by modifying plant layout Analysis of distance saved by modifying plant layout Analysis of distance saved by modifying plant layout

Original Modified Difference
Press 1 305 240 65
Press 2 335 335 0
Press 3 345 240 105
Press 4 350 335 15
Press 5 355 240 115
Press 6 370 335 35
Press 7 375 260 115
Press 8 385 355 30

Total 2820 2330 490
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Original Mounting-Press From-To Chart Original Mounting-Press From-To Chart Original Mounting-Press From-To Chart Original Mounting-Press From-To Chart Original Mounting-Press From-To Chart Original Mounting-Press From-To Chart Original Mounting-Press From-To Chart Original Mounting-Press From-To Chart Original Mounting-Press From-To Chart Original Mounting-Press From-To Chart Original Mounting-Press From-To Chart

                   
From Mounted Plates Press 1 Press 2 Press 3 Press 4 Press 5 Press 6 Press 7 Press 8  
Mounted Plates   30 15 20 35 50 65 80 95  
Press 1                    
Press 2                    
Press 3                    
Press 4                    
Press 5                    
Press 6                    
Press 7                    
Press 8                    
To
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Modified Mounting-Press From-To Chart Modified Mounting-Press From-To Chart Modified Mounting-Press From-To Chart Modified Mounting-Press From-To Chart Modified Mounting-Press From-To Chart Modified Mounting-Press From-To Chart Modified Mounting-Press From-To Chart Modified Mounting-Press From-To Chart Modified Mounting-Press From-To Chart Modified Mounting-Press From-To Chart Modified Mounting-Press From-To Chart

                   
From Mounted Plates Press 1 Press 2 Press 3 Press 4 Press 5 Press 6 Press 7 Press 8  
Mounted Plates   10 10 10 10 10 10 10 10  
Press 1                    
Press 2                    
Press 3                    
Press 4                    
Press 5                    
Press 6                    
Press 7                    
Press 8                    
To
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Analysis of distance saved by modifying plate mounting stations Analysis of distance saved by modifying plate mounting stations Analysis of distance saved by modifying plate mounting stations Analysis of distance saved by modifying plate mounting stations Analysis of distance saved by modifying plate mounting stations Analysis of distance saved by modifying plate mounting stations Analysis of distance saved by modifying plate mounting stations Analysis of distance saved by modifying plate mounting stations Analysis of distance saved by modifying plate mounting stations Analysis of distance saved by modifying plate mounting stations

Original Modified Difference Difference
Press 1 30 10 20
Press 2 15 10 5
Press 3 20 10 10
Press 4 35 10 25
Press 5 50 10 40
Press 6 65 10 55
Press 7 80 10 70
Press 8 95 10 85