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All-Union Research Institute for Construction
and Operation of Pipelines, Enterprises of Fuel
and Gas Sector - Oil and Gas Engineering
Company JSC VNIIST
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History of VNIIST

• 1948 NIIstroineft
• 1958 - All-Union Research Institute for
  Construction and Operation of Pipelines JSC
  VNIIST
• 1992 All-Russian Research Institute for
  Construction and Operation of Pipelines (JSC
  VNIIST)
• 1996 OJSC All-Russian Research Institute for
  Construction and Operation of Pipelines Oil and
  Gas Engineering Company(OJSC VNIIST)
• 2002 - OJSC Oil and Gas Engineering Company -
  All-Russian Research Institute for Construction
  and Operation of Pipelines, Enterprises of Fuel
  and Gas Sector (OJSC VNIIST)
• 2011 - CJSC Oil and Gas Engineering Company -
  All-Russian Research Institute for Construction
  and Operation of Pipelines, Enterprises of Fuel
  and Gas Sector (CJSC VNIIST)
• 2015 JSC All-Union Research Institute for
  Construction and Operation of Pipelines,
  Enterprises of Fuel and Gas Sector - Oil and Gas
  Engineering Company

Nearly all the pipeline systems of Russia and CIS
are created on the basis of the regulatory
documents, technical and technological solutions,
machines, equipment and apparats, developed by
VNIIST.
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Structure of JSC VNIIST
VNIIST
Center for Pipe Welding and Testing
Center for Corrosion Protection
Center for Technology of Oil and Gas
Transportation
Center for Technology and Organization of
Pipeline Construction
Educational Center
Engineering and Design Center
The staff of the institute consists of highly
qualified specialists (including 3 Doctors of
Science, 19 Masters of Sciences). The test center
possesses159 units of the primary equipment.
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Functions of JSC VNIIST in the life cycle
support of oil and gas facilities
Life cycle stages VNIIST functions
Development of Technical and Regulatory Documentation Formation of norms and technical requirements of the Customer on the basis of scientific researches and testing of supplied products and technologies
Development of Technical and Regulatory Documentation Evaluation of the technical performance of oil and gas facilities on the basis of the test data, considering PSA methodology
Development of Technical and Regulatory Documentation Development of corporate standards, typical technological solutions, typical construction projects, as well as reconstruction and repair projects of oil and gas facilities
Development of Technical and Regulatory Documentation Development of project-specific design conditions, construction of oil and gas facilities, Special Technical Regulations for fire security and their agreement with the Ministry of Regional Development of the Russian Federation
Development of Technical and Regulatory Documentation Support of all the participants of oil and gas facilities life cycle (Customers, Project organizations, Suppliers of Materials and Equipment, Construction and Mounting Organizations), providing technical and regulatory documentation
Engineering Participation in the formation of re-equipment programs, reconstruction and repair (MSP and FR) of oil and gas facilities
Engineering Organization and management of engineering workflow while implementing MSP and FR, target projects
Engineering Development of the oil and gas facilities costing methodology, support in a course of its applying by design centers
Engineering Organization of pipeline systems control systems engineering, using mathematical modeling
Engineering DED conformity assessment
Engineering Organization of comprehensive engineering surveys
Engineering Organization and carrying out the supervision of engineering surveys
Engineering Formation of the analytical database, pursuant to the results of project works verification
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Functions of JSC VNIIST in the life cycle support
of oil and gas facilities
Life cycle stages VNIIST functions
Construction Assessment of supplied products and construction technologies conformity to Customers technical requirements
Construction Technical supervision over manufacturing of products, supplied to oil and gas facilities
Construction Organization and control of the field supervision
Operation Development of operating regulations for oil and gas facilities
Operation Diagnostic study management, oil and gas facilities diagnostics
Operation Calculation methodology and automation of oil and gas facilities operational modes control
Operation Operating personnel training
Decommissioning Formation of norms and technical requirements of the Customer for oil and gas facilities decommissioning and utilization
Decommissioning Diagnostics and technical performance evaluation of oil and gas facilities under decommissioning
Decommissioning Development of DED for oil and gas facilities decommissioning and utilization
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All-Union Research Institute for Construction
and Operation of Pipelines, Enterprises of Fuel
and Gas Sector - Oil and Gas Engineering Company
(JSC VNIIST)
Design and Survey Work
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JSC VNIIST Engineering and Design Center Structure
Engineering and Design Center
Bureau GIP (???)
Engineering department
Operational departments (tlinear and
technological departments, department of
construction, automation, communication and
alarm, electro-technical department, ?? and VK
departments, ?O and CC departments, POS of cost
sheets and land-utilization
The staff of the Engineering and Design Center
contains employees with higher professional
education in the sphere of architectural and
construction design, at least 5 years of
professional experience and attestation and
professional training certificates.
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Design and Survey Work

• Design and Survey Work Objects
• Linear part of export and field pipelines
• Oil pump station, acceptance transfer units
• Tank farms
• Field facilities installation, oil treatment
  plants, cluster pads equipment.

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Development of Regulatory Documentation

• Regulatory Documentation
• Typical technical requirements
• Typical technical solutions
• Typical project solutions
• Typical projects
• Typical technological schemes
• Classifiers of equipment, component parts and
  materials
• Classifiers of processes and types of activity
• Products description handbooks.

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Experience. Main facilities.
Project Technical characteristics Services
Pipeline system Eastern Siberia Pacific Ocean. The first commissioning and start-up complex. Section Taishet Skovorodino Linear part length 2694 km Pressure 10 Mpa Amount of OPS 7, including 3 with a tank farm Oil cargo pier Diameter 1067 mm and 1220 mm. Development of concepts and technical solutions Development of RTD (including ???, ??? , etc) Design and Survey Work management Technical supervision over the manufacture of equipment, products and materials Training and attestation of the specialists in contracting organizations Organization of field supervision Development of IUP
Baltic Pipeline System BPS - 2 Linear part length 1138 km. Pressure 6.3 Mpa Amount of OPS 8 Diameter 1220 mm. Development of concepts and technical solutions Development of RTD (including ???, ??? , etc) Design and Survey Work management Technical supervision over the manufacture of equipment, products and materials Training and attestation of the specialists in contracting organizations Organization of field supervision Development of IUP
Construction and re-equipment, reconstruction and turnaround program of JSC Transneft Linear part length 52 000 km. Pressure up to 6.3 Mpa Amount of OPS 367, including 120 with a tank farm Amount of oil depots - 3 Diameter up tp 1220 mm. Facilities status monitoring Diagnostics Technical performance evaluation Development of concepts and technical solutions Development of RTD (including ???, ??? , etc) Development of Design and Survey programms Design and Survey Work management, engineering Organization of field and technical supervision Training and attestation of the specialists in contracting organizations Development of IU, operational improvement
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Experience. Main facilities
Project Technical characteristics Services
Gas transmission system Bovanenkovo - Ukhta Length 1000 km (4 lines) Pressure 120 atm. Diameter 1400 mm Amount of PS 4. Selection of technical solutions for the installation of a gas line under complex geoclimatic and natural conditions, underwater lines Development of RTD for pipes welding and electrochemical protection Development of reliability and stability requirements for lines construction in the Extreme North
Gas pipeline Goluboi Potok Length 1213 km Pressure up to 250 atm. Diameter plain area of the land section 1400 mm, mountain area 1200 mm, sea area 610 mm. Verification of the industrial safety, technical and economic assessment, pipeline operational documentation
CPC Oil Pipeline System Length 1580 km Pressure 55 atm. Diameter 800 mm. Development of installation and construction technical solutions in mountains Development of welding technology
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Experience. Works completed since 2002.
No. Works Scope (cost/amount)
1 Design and survey work, including the independent verification of the project documentation RUB 53 bn/about 8000 facilities
1 Including construction facilities of the estimated cost exceeding RUB 500 mln. RUB 37.8 bn/6 facilities
2 Organization and support of the state expert review of the project documentation, including scientifically grounded technical and project solutions for complex construction solutions and research and development RUB 1.8 bn/1608 projects (objects)
3 Development of methodical and regulatory documents RUB 1.0 bn./581 documents
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Experience. Works completed since 2002
No. Works Scope (cost/amount)
4 Organization of field supervision RUB 1.6 bn /over 1 100 facilities
4 Attestation of specialists for field supervision 2107 specialists attested
5 Technical supervision over the manufacture of equipment, products and materials RUB 17.5 bn/ over 3 mln tones of products
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All-Union Research Institute for Construction and
Operation of Pipelines, Enterprises of Fuel and
Gas Sector - Oil and Gas Engineering Company (JSC
VNIIST)
Regulatory and Technical Documentation for
Engineering, Construction and Operation of Oil
and Gas Facilities
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Principal RD Tasks

• Formation of norms and technical requirements of
  the Customer on the basis of scientific
  researches and testing of supplied products and
  construction technologies
• Evaluation of the technical performance of oil
  and gas facilities on the basis of the test data
  and monitoring
• Assessment of supplied products and construction
  technologies conformity (verification) to
  Customers technical requirements

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Amount of works, performed by JSC VNIIST
For the period of 2004-2014 VNIIST has provided
projects for more, than 5000 objects of
construction, re-equipment, reconstruction and
turnaround, including the largest ones over
recent years. For the period of 2004-2014 the
project documentation of more, than 4000 projects
(facilities) was verified. Organization and
support of the state expert review of the project
documentation more than 1600 projects. Defects
correcting design and estimate documentation was
developed for the purpose of no-failure operation
of enterprises of fuel and gas sector more than
2000 projects included the correction of more
than 50000 defects. Field supervision was
performed at 1 116 enterprises of fuel and gas
sector.
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Formation of technical requirements and
regulations
On the basis of scientific researches, products
testing and construction technologies the
Institute works out regulatory documents for all
the life cycle stages of oil and gas facilities
design, construction and operation. Completed
documents

• technical regulations About safety of export
  pipeline transport, in-field and local
  distribution pipelines
• sets of rules 2
• national standards 6
• branch regulations 22
• guidelines 139
• technical requirements 100
• special technical requirements 69
• special technical conditions 30.

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Examples of RTD developed for design,
construction and operation of oil processing
facilities

• ?? 527-80 Construction rules. Guideline on
  engineering steel pipelines up to 10 Mpa
• ?? 153-605-05 Guideline on welding technology
  applied during construction and repair of steel
  vertical tanks
• ???-16.01-74.20.11-???-030-1-05 (??
  16.01-73.10.00-???-010-1-05) Special regulations
  for steel vertical tanks design and construction
  (volume 100 000 m3 ) for the crude oil loading
  terminal of the pipeline Eastern Siberia
  Pacific Ocean)
• ??-16.01-60.30.00-???-062-1-05 Guideline on the
  repair of reinforced-concrete and steel vertical
  tanks, volume 1 000 50 000 m3
• ??-16.01-60.30.00-???-063-1-05 Rules of technical
  diagnostic of tanks
• ??-23.020.00-???-494-06 Regulations on
  decommissioning, diagnostics, turnaround
  (reconstruction) of tanks and their placing in
  commission
• ??-23.020.00-???-279-07 Procedure for tanks
  bottoms and grounds inspection
• ??-23.020.00-???-296-07 Guideline on the
  evaluation of tanks technical performance
• ??-05.00-45.21.30-???-005-1-05 Anti-corrosion
  protection rules
• ??-23.020.00-???-163-06 Annex. Anti-corrosion
  protection of inner surface of the tanks for oil
  and light oils filling and storage to ??
  Anti-corrosion protection rules
• ??-23.040.00-???-189-06 Anti-corrosion protection
  rules for above-ground pipelines, constructions
  and equipment of export pipelines.
• ???-05.00-45.21.30-???-012-1-05 Special technical
  requirements to PFA-preinsulated pipes for export
  pipelines of large diameter.
• ??-05.00-45.21.30-???-014-1-05 Export pipeline.
  Heat isolation. General technical requirements.
• ??-91.020.00-???-103-07 Rules and regulations to
  design earthing construction for export pipelines
  of OJSC JSK Transneft enterprises.
• ??-91.020.00-???-149-06 Design regulations for
  electrochemical protection of export pipelines
  and OPS constructions.
• ???-25.160.10-???-006-06 Technical solutions to
  weld valves, pipe junctions for
  measuring-and-recording apparatus, cathode leads
  for electrochemical protection onto the pipeline.

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THE EXAMPLE OF TECHNICAL AND REGULATORY BASE,
DEVELOPED FOR ESPO PROJECT
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Special Technical Conditions
Creation of special regulatory and technical
documents, including PSDC, is related to using
operation parameters, exceeding values, regulated
by acting regulatory and technical documentation,
or not specified there (for example, operational
pressure 12,5 Mpa, seismicity above 9 points,
installation in complex climatic environment in
sections, covered by multi-year frozen and rocky
grounds in sections with rock glaciers and
buried ice, etc.)

• During 2008-2014 the Institute has developed
• PSDC for design and construction of the export
  gas pipeline GTU-2 Nizhne-Kvakchiksky Gas
  Condensate Field - Automated Gas Distribution
  Station in Petropavlovsk-Kamchatsky at the
  sections with seismic activity above 9 points
  according to MSK-64 and in areas of active
  tectonic faults crossing (Customer
  LLCVNIIGAZ).
• PSDC for engineer surveys, design, construction
  and operation of the export pipeline
  Yurubcheno-Tokhomsky field Kuchetkan (Customer
  - OJSC Tomsk NIPINeft).
• PSDC to engineer field pipelines of Bovanenkovsky
  Oil-Gas Condensate Field (Customer LLCVNIIGAZ).
• PSDC for design, construction and operation of
  oil pipeline Okha-Komsomolsk-na-Amure 196-207
  km, reserve line via Nevelski strait (Customer
  LLC RN-Sakhalinmorneftegas).
• PSDC for reconstruction and operation of
  unfinished construction of the export products
  pipeline Gubkinsky GPP South-Balykinsky GPP-
  Tobolsky Petrochemical Complex (section 543867
  km) (Customer - OJSC Sibur-Holding).
• PSDC for fire security, Export Pipeline
  Kuchetkan-Taishet (Customer - OJSC Tomsk
  NIPINeft).

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Experience in the development of RTD in the
sphere of sea pipelines design, construction and
operation

• Special technical conditions for the design of
  sea pipelines in the project Sakhalin-2
  (Customers - Sakhalin Energy Investments
  Company LTD, Sofresid, Marathon,
  McDermott), 2000-2001.
• Technical conditions for the design and
  construction of the see pipeline, Astkhonsky
  section, at the shelf of Sakhalin island
  (Customer- Sakhalin Energy Investments Company
  LTD), 19961998.
• Technical solutions to install eight lines of
  underwater pipelines via Baydaratskaya Bay
  (Customers TPM, Thaiway, 19881994.
• Construction and construction technologies of
  sea export pipelines, including landfall wet
  sections, shallow water and deep water areas.
  Participation in the development of the technical
  and economic assessment for the project.
  Scientific and construction support of underwater
  pipelines project, Shtokmanovsky gas condensate
  field (SGCF) Teriberka. (Customers Olsis,
  Jan De Nul, JSC Gyprospetsgas), 19931996.
• Technical conditions for the design and
  construction of the see pipeline, Astokhsky
  section at the shelf of Sakhalin island.
  Technical solutions to ground the design of the
  Piltun- Astokhsky field, Sakhalin island
  (Customer - Sakhalin Energy Investments Company
  LTD), 19961998.
• Technical conditions for the design and
  construction of see pipelines from the coastline
  to the manifold of SPM (single buoy mooring).
  Transportation of crude oil from Tengiz field to
  SPM (Customers - Caspian Pipeline Consortium
  (CPC), Fluor Daniel, Inc), 19981999

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Experience in the development of RTD in the
sphere of sea pipelines design, construction and
operation

1. Technical conditions for the design and
   construction of see terminal pipeline, diameter
   56",of CPC transport system. One line pipeline,
   diameter 56", connecting the tank farm with shore
   facilities (Customers - Caspian Pipeline
   Consortium (CPC) , Fluor Daniel, Inc, SOCIETE
   DE CONSTRUCTION D'OLEODUCS and SEO/SCO
   (SEO-SNC)), 19982000
2. Special technical conditions for the design,
   construction and operation of sea and land
   pipelines for the project Sakhalin-1 (Customer -
   Exxon Neftegas Limited), 19982001
3. Development of high-reliability sea pipeline
   construction, technology and its construction
   procedure under the conditions of the shelf of
   Russia. Works, following international and
   Russian programs within the frames of the
   subprogram Progressive Technologies of the
   Integrated Development of Russian Fuel and Power
   Resources (Nedra Rossii of the Federal STP
   Development and Research in the Priority Fields
   of Science and Technology of Non-Military Nature
   (Customer the Ministry of Industry, Science and
   Technology of the Russian Federation), (Customer
   the Ministry of Industry, Science and
   Technology of the Russian Federation), 19932003
4. Technical solutions for the construction of sea
   supplying pipelines at the see transhipping
   complex Kozmino. Participation in technical and
   economic assessment, Phase 1 of the pipeline
   system Eastern Siberia Pacific Ocean,
   specialized oil seaport Kozmino. (Customer
   OJSC JSC Transneft), 20052006
5. Analysis of possible reasons for the positional
   deviation of the pipeline, installed into the
   bottom trench, filled after the installation.
   Project Sea Pipeline. Varandeisky Oil Export
   Terminal (Customer OJSC Mezhregiontruboprovodstr
   oy), 2008

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Experience in the international gas and oil
projects

1. Design and construction of the underwater
   pipelines system along the route Yamal-Center via
   Baydaratskaya Bay (Customers TPM (France),
   Thaiway (Belgium), Exxon Neftegas Limited
   (USA)).
2. Design and construction of see pipelines at the
   shelf of Sakhalin island, projects Sakhalin-1 and
   Sakhalin-2 (Customer- Sakhalin Energy
   Investments Company LTD (USA-Japan-Russia)).
3. Design and construction of see terminal pipelines
   of CPC transport system and sea supply pipelines
   (Customers - Caspian Pipeline Consortium (CPC)
   (Kazakhstan-Russia-USA), Fluor Daniel, Inc,
   SOCIETE DE CONSTRUCTION D'OLEODUCS and SEO/SCO
   (SEO-SNC) (France)).
4. Design of underwater pipelines Shtokmanovsky gas
   condensate field (SGCF)- Teriberka. (Customers
   Olsis, Jan De Nul (Belgium), JSC
   Gyprospetsgas, Russia)).
5. Development of high-reliability sea pipeline
   construction, technology and its construction
   procedure under the conditions of the shelf of
   Russia, following the Federal Target STP
   Development and Research in the Priority Fields
   of Science and Technology of Non-Military Nature
   (Customer the Ministry of Industry, Science and
   Technology of the Russian Federation)

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Testing Center

• The Testing Center with cutting-edge laboratory
  and testing equipment is one of the competitive
  advantages of JSC VNIIST.
• Laboratories and facilities for full-scale
  testing, being the components of the Testing
  Center, perform the certification and RD
  activity in the sphere of
• pipes and fittings
• welding consumables and equipment
• corrosion-resistant and heat-resistant materials
  and coatings, electrochemical protection
• JSC VNIIST Testing Center is certified by Russian
  National Standard Quality Management System

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Testing Center
Equipment for mechanical testing of standard and
special samples(pull test machine and Charpy
machine)
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Testing Center
Apparats to define micro structure and chemical
composition (electronic and optical microscopes,
spectrometer)
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Testing Center
Equipment for special and mechanical testing
(hardness test and cracking resistance test
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Testing Center
Testing of corrosion-resistant coatings (at high
and low temperatures for physical integrity and
adhesion)
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Testing Center
Equipment for special testing of coating
(ultraviolet radiation resistance and impact
testing )
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Center for Pipes Welding and Testing
All-Union Research Institute for Construction and
Operation of Pipelines, Enterprises of Fuel and
Gas Sector - Oil and Gas Engineering Company (JSC
VNIIST)
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CPWT Structure
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Experimental research
Pipes full-scale testing is performed at the test
area to verify the structural strength, static
cracks resistance, performability, which allows
modeling performance of the pipe as of a
constructive element of the pipeline.
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Test area
Armored chamber for pneumohydraulic testing of
pipe sections up to 33 meters in length and with
the diameter of up to 1420 mm
Field test to verify the quality and
performability of tubulars of the following
companies were performed

• ChelPipe
• Volzhsky Pipe Plant
• Vyksa Steel Works
• Izhora Pipe Mill(St. Petersburg)
• FSUE CRISM Prometey(St. Petersburg)
• OJSC Trubodetal (Chelyabinsk)
• KHARTSYZSK PIPE PLANT (Ukraine)
• Japanese companies Sumitomo Metal Industries,
  Nippon Steel Corporation, JFE.
• German companies Mannesmann, Salzgitter AG.
• Companies from Italy France, Slovakia, Finland

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Test area
Preparation of the full-scale specimen for static
crack resistance verification
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Verification of repair constructions
Full-scale specimen of repair constructions for
export, field and technological pipelines with
the diameter up to 1420 mm
CMT collar Used to repair defects like buckles,
corrosion spots (metal loss defects)
Split Tee Used during elimination of illegal
tapping and gas pockets
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All-Union Research Institute for Construction and
Operation of Pipelines, Enterprises of Fuel and
Gas Sector - Oil and Gas Engineering Company (JSC
VNIIST)
Diagnostics, Quality Control and Technical
Surveillance Services
JSC VNIIST
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Diagnostics, Quality Control and Technical
Surveillance Services are offered
Diagnostics services

• Diagnostics, service life identification, tanks
  industrial safety inspection, verification of
  technological pipelines, mechanic and
  technological, power equipment identification of
  repair scope, considering the service life
  information, given by the Customer,
  recommendation on the repair scope
• Diagnostics and the evaluation of technical
  performance of oil and gas wells high resolution
  magnetic scanning system are used, service life
  is calculated
• Ultrasonic waveguiding control and monitoring of
  technological pipelines at racks, in case of
  constructions crossing, without removing
  protection insulation
• Digital technologies of ultrasonic, radiographic
  and magnetic control of pipelines, tanks and
  constructions without removing anti-corrosion
  coating
• Technical surveillance over products manufacture
  and delivery, construction and installation works
• Development of regulatory and technical
  documentation to diagnose and evaluated technical
  performance of equipment, pipes and tanks.

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Diagnostics services
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Diagnostics and service life extension of
operated gas and oil industry equipment

• After the diagnostics of the facilities the
  customer receives
• Technical diagnostics report
• Results of the analysis of the technical
  performance of the object
• Report on the evaluation of the technical
  performance
• Results of the safe operation period calculation,
  taking into consideration found defects
• Recommendation on the scope and variants of
  necessary repair with works cost evaluation

Diagnostics of power equipment
Complete tanks diagnostics
Diagnostics of operated wells
Complex diagnostics of underwater lines
Diagnostics and setting of pipeline
electrochemical protection
Diagnostics of mechanical and technological
equipment
Complex diagnostics of linear sections
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TECHNICAL SURVEILLANCE SCHEME
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JSC VNIIST has rich experience in organization
and carrying out technical surveillance not only
at manufacturing plants of Russia, but also at
the plants of former USSR and foreign plants.
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Contact information
All-Union Research Institute for Construction and
Operation of Pipelines, Enterprises of Fuel and
Gas Sector - Oil and Gas Engineering Company (JSC
VNIIST)

• Address 9 Okruzhnoi proezd, Moscow 105187
• Tel/Fax [phone]
• E-mail info_at_vniist.ru
• www.vniist.ru

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