Kaeser Compressors, Inc.

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Kaeser Compressors, Inc. Introduction and Product
Line
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About Kaeser

• We have more than 85 years of manufacturing
  experience.
• We are 3,000 employees and growing.
• We are a global company with representation in 79
  countries.
• Air systems are all we do.
• We offer a complete line of compressed air
  products.
• Our products are manufactured in the U.S.,
  Germany and France.

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Kaeser Compressors Since 1919
The Kaeser Plant in Coburg, Germany
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Kaeser Compressors Since 1982
Our U.S. Headquarters in Fredericksburg, Virginia
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Standards of Excellence

• ISO 9001 Certified
• Highest possible customer satisfaction
• Provide the best solution for each customer
• at a price fitting to the market,
• in the required quality,
• in the time agreed,
• in the most efficient manner, and
• with minimal environmental impact.
• ISO 14001 Certified

Committed to environmental protection
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Standards of Excellence

• CE certified
• - Declarations of incorporation are available
• Member of CAGI
• Member of Compressed Air Challenge
• Department of Energy Allied Partner

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Kaeser Quality
Kaeser customers enjoy our world-wide reputation
for superb reliability and energy efficiency.
Our reliability and energy efficiency minimizes
the long term costs of owning and operating your
compressed air system.
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Product Lines

• Omega rotary lobe blowers

• SmartPipe

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Electric Rotary Screw Compressors

• Product scope
• Sizes from 3 hp to 605 hp
• Flows from 5 scfm to 3,000 scfm
• Pressures range from 80 psig to 217 psig
  
• Special pressures available
• Special application
  modifications available

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Electric Rotary Screw Compressor - Features

• High quality Kaeser Sigma
  Profile airends

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Electric Rotary Screw Compressor - Features

• High quality Kaeser Sigma
  Profile airends
• High efficiency TEFC motors

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Electric Rotary Screw Compressor - Features

• High quality Kaeser Sigma
  Profile airends
• High efficiency TEFC motors

• Full enclosures with heavy gauge steel frame and
  floor

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Electric Rotary Screw Compressor - Features

• High quality Kaeser Sigma
  Profile airends
• High efficiency TEFC motors
• Full enclosures with heavy gauge steel frame and
  floor
• Sigma Control Basic SX-SM-SK-AS

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Electric Rotary Screw Compressor - Features

• High quality Kaeser Sigma
  Profile airends
• High efficiency TEFC motors
• Full enclosures with heavy gauge steel frame and
  floor
• Sigma Control Basic SX-SM-SK-AS
• Sigma Control ASD and larger

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Electric Rotary Screw Compressor - Features

• High quality Kaeser Sigma
  Profile airends
• High efficiency TEFC motors
• Full enclosures with heavy gauge steel frame and
  floor
• Sigma Control Basic SX-SM-SK-AS
• Sigma Control ASD and larger
• Pressurized fluid drain

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Electric Rotary Screw Compressor - Features

• Wye-Delta reduced voltage starters standard on
  7.5 hp to 605 hp models

• Separators with three-stage fluid removal

• Flexible pipe connections to minimize pipe stress

• Full enclosures with thick soundproofing for very
  low noise levels

• Vibration isolators

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Electric Rotary Screw Compressor
Belt driven compressor

• 3 hp 30 hp

• Efficient, quiet and versatile pressure range

• Compressor and dryer combinations available

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Electric Rotary Screw Compressor
Belt driven compressor

• 3 hp 30 hp

• Efficient, quiet and versatile pressure range

• Compressor and dryer combinations available

• Sigma Frequency Control 10 hp 25 hp

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Electric Rotary Screw Compressor
Belt driven compressor

• 3 hp 30 hp

• Efficient, quiet and versatile pressure range

• Compressor and dryer combinations available

• Sigma Frequency Control 10 hp 25 hp

• Auto belt tensioning device

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Electric Rotary Screw Compressor
AirCenter packages

• Rotary screw compressors packaged with
  refrigerated dryer and tank
• Multiple configurations
• Packages come pre-piped, ready to install

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Rotary Screw Compressors Direct Drive
Direct drive compressor

• 25 hp 450 hp

• 11 direct drive

• Most efficient drive system

• Cast iron spool piece

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Rotary Screw Compressors 25 450 hp
Direct drive compressor

• 25 hp 450 hp
• 11 direct drive

• Most efficient drive system
• Cast iron spool piece

• Maintenance-free coupling

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Rotary Screw Compressors 25 450 hp
Direct drive compressor

• 25 hp 450 hp
• 11 direct drive

• Most efficient drive system
• Cast iron spool piece

• Maintenance-free coupling

• Excellent energy efficiency

• Reduced maintenance

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Rotary Screw Compressors
Direct drive options

• Integral refrigerated dryer
  (25 hp 175 hp)

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Rotary Screw Compressors
Direct drive options

• Integral refrigerated dryer (25 hp 175 hp)

• Sigma Frequency Control (25 hp 450 hp)

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Rotary Screw Vacuum Packages
Rotary Screw Vacuum Packages Rotary Screw Vacuum Packages Rotary Screw Vacuum Packages Rotary Screw Vacuum Packages
Model Type Motor (hp) Flow (acfm)
ASV 40 Rotary Screw 10 hp 168
ASV 60 Rotary Screw 15 hp 242
BSV 80 Rotary Screw 20 hp 296
BSV 100 Rotary Screw 25 hp 367
CSV 125 Rotary Screw 30 hp 453
CSV 150 Rotary Screw 40 hp 555
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Kaeser offers a variety of premium synthetic and
semi-synthetic fluids
Lubricant
Specially blended for our rotary screw
compressors and vacuum units
Sigma synthetic compressor fluid provides four
vital functions

• Cooling

• Lubrication

• Sealing

• Decontamination

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Compressed Air Dryers
Product scope

• Refrigerated dryers
• Low dew point desiccant dryers
• Membrane dryers
• 0.2 scfm to 30,000 scfm
• Applicable to most requirements

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Compressed Air Dryers
Refrigerated dryers

• Secotec
• Dual Control
• Demand Manager
• H series
• High-capacity
• High-temperature
• High-pressure

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Compressed Air Dryers
Low dew point desiccant dryers

• Heatless regenerative
• Heat reactivated purge
• Heat reactivated blower purge

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Secotec Cycling Refrigerated Dryers

• Secotec cycling dryers deliver maximum
  efficiency by matching dryer operation to demand

• The dryer evaporator resides inside a thermal
  mass which stores thermal energy and promotes
  energy savings

• A compressed air
  pre-cooler/reheater eliminates pipe sweating and
  further improves dryer efficiency (except TA 5)

• Stainless steel separators and electric demand
  drain traps standard on all sizes (except TA 5)

Secotec 20 scfm - 885 scfm
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Refrigerated Dryers TX and H Series
Non-cycling dryers

• TX Series 10 scfm 15 scfm

• H Series 12 scfm 125 scfm

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Refrigerated Dryers

• Load / No Load
• Dual Control
• 1,000 scfm - 3,000 scfm
• Non-Cycling
• Demand Manager
• 600 scfm - 3,000 scfm

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Refrigerated Dryer Features

• A pre-cooler/reheater ensures maximum efficiency

• TX series heat exchangers feature tube-in-tube
  smooth surface copper tubing

• H series, Dual Control and Demand Manager
  feature non-fouling plate type 316 stainless
  steel heat exchangers

• A high efficiency separator and no-loss drain
  ensures maximum condensate removal

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High Capacity Refrigerated Dryers

• Open frame T Series are designed for air flows of
  4,000 scfm to 30,000 scfm

• They are engineered for maximum efficiency and
  performance

• Non-fouling heat exchangers are built for optimal
  heat transfer

• With routine maintenance in mind
• Also available as cooling units (air chillers)

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High Temperature Refrigerated Dryers (HTRD)

• Excellent for use with piston compressors

• Contain aftercooler, separator, dryer and filter

• Provide a 50ºF pressure dew point

• Maximum inlet temperature 180ºF

HTRD 20 scfm 125 scfm
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High Pressure Refrigerated Dryers

• Up to 900 psig

• Reliable and economical

• Non-fouling 316 stainless steel plate heat
  exchangers

• A high efficiency separator

• Programmable drain ensures maximum condensate
  removal

HT sizes 13 scfm - 3,750 scfm
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Heatless Regenerative Desiccant Dryers

• Kaeser adsorption heatless desiccant dryers (KADs)

• Dew points down to -100ºF

• Require minimal electrical power (about 20 watts
  for control circuit)

• Dual towers allow regeneration without
  interruption in service

KAD 40 scfm - 5,400 scfm
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Heat Reactivated Heated Purge Desiccant Dryers

• Deliver dew points down to -40ºF

• Provide significant savings over heatless dryers

• Heating the regenerating air reduces the amount
  of purge air consumed

• 6 - 7 purge air consumption

KED 300 scfm to 3,200 scfm
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Heat Reactivated Blower Purge Desiccant Dryers

• KBPs achieve dew points as low as - 40ºF using
  virtually no purge air

• They provide up to 20 energy savings over KED
  dryers

• Quiet centrifugal blower and heater allows
  regeneration with ambient air

• Lowest operating costs

KBP 500 scfm to 4,300 scfm
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Filters

• KLS - Kaeser Liquid Separator removes bulk
  liquids and particles 10 micron and larger

• KFS - Kaeser Filtered Separator removes
  99 of liquid water and solid particles
  3 microns and larger with oil
  carry-over of 5 ppm

• KPF - Kaeser Particulate Filter removes solid
  particles 1 micron and larger with
  oil carry-over of 1 ppm

• KOR - Kaeser Oil Removal filter removes
  solid particles 0.01 microns and larger with
  oil carry-over of 0.01 ppm

• KOX - Kaeser Oil Removal extra fine filter
  removes solid particles 0.01 microns and larger
  with oil carry-over of 0.001 ppm

• KVF - Kaeser Oil Vapor Filter removes oil vapor
  with carry-over of 0.003 ppm and solid particles
  0.01 microns and larger

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Many Levels of Compressed Air Quality
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Many Levels of Compressed Air Quality
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Many Levels of Compressed Air Quality
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External Condensate Drain Traps
AMD automatic drain trap
Eco-Drain electronic drain trap
TET timed electric drain trap
ADT mechanically actuated drain trap
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Aquamat Condensate Management System

• 10 scfm 3,180 scfm
• Easy to maintain
• Built for harsh environments
• Reliable operation

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Kaeser Flow Controllers

• Supply air in immediate response to demand

• Stabilize system pressure

• Wide flow range capacity

• Eliminate artificial demand

• Greatly reduce leak losses

• Increases productivity and product quality

• Prevent surging of filters and dryers

• Reduce power consumption

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Kaeser SmartPipe

• Easy to install, faster than other common piping

• No threading, welding or brazing

• No special tools needed

• Simple to use mounting and connecting hardware

• Push-to-fit connectors reduce installation costs

• Easily connected to existing systems

• Adaptable to changing system needs

• Light weight design

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Sigma Air Managers

• Manage the entire compressed air system

• Control 2 to 16 compressors

• Maximum features available when used with Sigma
  Control and Sigma Air Control Plus

• Capable of controlling all screw compressors with
  conventional controls

• Monitor and automate air system response to
  alarms from dryers, filters, drain traps,
  production

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Containerized Systems
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Mobilair Portable Compressors

• Versatile units designed for many applications
• Rental houses
• Construction industry
• Service trucks
• Rail yards
• Unsurpassed durability and quietness
• Efficient Sigma Profile airends

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Mobilair Portable Compressors

• Built to rent
• Free air delivery
• 50 cfm to 950 cfm _at_ 100 psig
• Horse power range
• Gasoline engine
• 20 hp and 25 hp
• Diesel engine
• 25 hp to 313 hp

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Omega Blowers and Packages
High volume low pressure applications Pressures
to 15 psig Vacuum to 15 inches Hg Horse power
ranges from 3 hp to 335 hp Flow rates to 5,368
cfm _at_ maximum pressure
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Omega Blowers and Packages

• Packages designed for compact operation
• Com-paK Plus series
• Side-by-side installation
• Fully enclosed blower package
• Superior performance
• Easy maintenance from front of unit
• Omega-paK series

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Omega Blowers and Packages

• Optional start control panel (STC)
• Wye-Delta starting for the blower package
• Optional variable frequency drive system
• Programmed for each specific operation
• Many other options, for example
• Unload start valve
• Safety relief valve
• Inlet and discharge silencers

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Your Single Source for Compressed Air System
Solutions